I. 設(shè)備特點(diǎn)Technical Highlight:
X向橫梁采用超高剛性精密三角梁(Tricision ®)技術(shù),通過減輕運(yùn)動(dòng)負(fù)荷從而提高了整機(jī)的性能,是保證穩(wěn)定性和剛性的最佳結(jié)構(gòu)設(shè)計(jì);該領(lǐng)先技術(shù)受到專利保護(hù)。
X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s perbance.
Y軸采用??怂箍但@得專利的整體燕尾型導(dǎo)軌,提高了測(cè)量機(jī)的精度和重復(fù)性。
Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.
三軸均采用同步帶驅(qū)動(dòng),結(jié)構(gòu)緊湊、不打滑、速度快、噪音低、易維護(hù)。
All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.
Z軸采用可調(diào)氣動(dòng)平衡,運(yùn)動(dòng)平穩(wěn);并可在緊急情況下自動(dòng)制動(dòng),保證安全。
Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.
三軸均采用德國(guó)海德漢鍍金光柵,其熱膨脹系數(shù)獲得PTB認(rèn)證。
All machine axes are equipped with the scales (gold and steel) of German Heidenhain which are are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology.
電機(jī)遠(yuǎn)程放置減少了移動(dòng)質(zhì)量,提高了速度,也避免了電機(jī)發(fā)熱對(duì)機(jī)器性能的影響。
Remote mounted drive motors reduce moving mass for faster setting, and dissipate heat away from the machine frame.
配備全球一流的坐標(biāo)測(cè)量軟件,可滿足任何通用車間檢測(cè)需要。
Equipped with the powerful measuring software which second to none, Inspector can handle any common shop measurement and inspection tasks.
II. 技術(shù)參數(shù)Technical Specifications:
◇ 行 程Measuring Strokes: X軸 X Axis: 500 mm Y軸Y Axis:600 mm Z軸 Z Axis: 400 mm
◇ 結(jié)構(gòu)型式Structure Type :移動(dòng)橋式Moving Bridge
◇ 傳動(dòng)方式:直流伺服系統(tǒng)+ 預(yù)載荷高精度空氣軸承 Transmission Mode:DC servo motor & Preload high precision air-bearing
◇ 開放式光柵尺 Incremental Linear Encoders (Open Model)
◇ 機(jī) 臺(tái):高精度花崗巖平臺(tái) Measuring Table :High precision granite measuring table
◇ 整機(jī)尺寸Overall Dimension(LWH):1535 m m X 1050 m m X 2247m m
◇ 機(jī)臺(tái)承重 Max. Part Weight:300 kg , 整機(jī)重量Machine Weight:590 Kg
◇ 長(zhǎng)度測(cè)量最大允許示值誤差 Maximum permissible error of indication of a CMM for size measurement (m) :MPEE= 2.8+L/300
◇ 最大允許探測(cè)誤差 Maximum Permissible Probing Error (m): MPEP=3.5
III. PC-DMIS (DCC)測(cè)量軟件
PC-DMIS BASIC (DCC) 測(cè)量軟件 PC-DMIS BASIC (DCC)通用測(cè)量軟件,能夠解決復(fù)雜的計(jì)量檢測(cè)任務(wù)。該軟件主要針對(duì)車間基層檢測(cè)人員設(shè)計(jì),能夠使其在最短的時(shí)間內(nèi)掌握該軟件的使用。 PC-DMIS BASIC (DCC) is the universal metrology software, which can solve complex measuring tasks. This software is mainly intended for workshop basic-level inspection operators, enabling them to master the software applications in the shortest possible time.
這一具有強(qiáng)大檢測(cè)功能的工業(yè)級(jí)計(jì)量軟件提供了用戶簡(jiǎn)易操作界面,幫助用戶完成零件檢測(cè)程序編程,測(cè)量程序初始化設(shè)定以及執(zhí)行檢測(cè)程序。運(yùn)用先進(jìn)的圖形化報(bào)告功能,實(shí)現(xiàn)用戶特殊的檢測(cè)數(shù)據(jù)分析需求。PC-DMIS BASIC(DCC)軟件的優(yōu)勢(shì)之一為其直觀化的自學(xué)習(xí)功能,在不需要CAD模型的情況下,實(shí)現(xiàn)用戶零件檢測(cè)編程。PC-DMIS BASIC(DCC)軟件獨(dú)特的零件特征識(shí)別功能,針對(duì)不同測(cè)量點(diǎn)的探測(cè),自動(dòng)識(shí)別測(cè)量元素的類型(線、圓、圓柱,等等)。在完成工件特征檢測(cè)之后,PC-DMIS BASIC (DCC)能夠自動(dòng)定義被測(cè)元素類型,提供所需信息和屏幕分析圖形,這種動(dòng)態(tài)圖形通過被測(cè)幾何元素之間擬合,實(shí)現(xiàn)被測(cè)工件的元素構(gòu)造。
This powerful industrial metrology software features an easy-to-use operator interface that guides you through part programming, setup and inspection routine execution. Advanced graphics reporting functions let you configure inspection results to meet your specific data analysis needs. One of the features of PC-DMIS BASIC (DCC) is its intuitive self-teach capability that allows programming a part on the CMM without the help of a CAD file. The unique capability of PC-DMIS BASIC (DCC) is its ability to
recognize the feature type (line, circle, cylinder, etc.) from the points taken to measure it. After the measurement of a feature is completed, PC-DMIS BASIC (DCC) automatically defines the type of the element you measure, gives you the essential inbation, and draws the feature of the part on the screen. And this dynamic drawing is useful for the operator to realize the feature construction function through the integration of the defined element with the other features.
◇ 具有中文版面和在線中文幫助 Chinese language and Chinese on line help available.
◇ 完善、可定制的直觀化圖形用戶界面(GUI)為不同軟件應(yīng)用水平的操作者提供了便捷的執(zhí)行功能強(qiáng)大的計(jì)量軟件的方法 A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines.
◇ 點(diǎn)擊鼠標(biāo),立即執(zhí)行下述操作:完善的測(cè)頭管理、零件坐標(biāo)系管理和工件找正功能、檢測(cè)報(bào)告、支持預(yù)覽、特征構(gòu)造、特征測(cè)量
One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurement
◇ 幾何元素的評(píng)價(jià),包括:直線度、平面度、圓度、圓柱度、圓錐度以及圓環(huán)和球面等。相對(duì)基準(zhǔn)幾何要素真實(shí)位置度的評(píng)價(jià):平行度、垂直度、角度、對(duì)稱度、位置度、同軸度、同心度、軸向跳動(dòng)、徑向跳動(dòng)、軸向全跳動(dòng)、徑向全跳動(dòng) Form buations of geometrical elements: Straightness, Flatness, Roundness, Cylinder b, Conical b, Torus b, and Spherical b. True b of an element with reference to the datum(s): Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout.
◇ 可實(shí)現(xiàn)工件幾何特征量的直接測(cè)量,并能夠完成幾何關(guān)系的計(jì)算、構(gòu)造和形位公差的評(píng)價(jià)與分析 Geometric features measurement, geometric relations calculation & construction, b and b tolerance buation.
◇ 互動(dòng)式超級(jí)報(bào)告功能,增加了報(bào)告格式和數(shù)據(jù)處理上的靈活性 Versatile reporting templates allow a new flexibility in report batting and data handling.
◇ PTB完全認(rèn)證 Full PTB Certification
◇ 符合ISO標(biāo)準(zhǔn)的公差評(píng)判能力 Follow the GD&T rules of ISO
Address:No.3 Factory, Ganglian Haoyong Industrial Area, Tantou Community ,Songgang Town, Bao’an
district, 518105, Shenzhen, China
Hotline:400-8800-268 Fax:+86 755 29710135
PC-DMIS PREMIUM (DCC)測(cè)量軟件 PC-DMIS PREMIUM (DCC) Software PC-DMIS PREMIUM
軟件允許用戶采用三維 CAD數(shù)據(jù),脫機(jī)或者聯(lián)機(jī)生成工件檢測(cè)程序,同時(shí)完成圖形化工件模型和探測(cè)路徑的模擬。利用功能強(qiáng)大的PC-DMIS PREMIUM圖形功能,能夠模擬測(cè)量運(yùn)行,從而在該測(cè)量程序下載到車間現(xiàn)場(chǎng)實(shí)測(cè)之前,找到并糾正測(cè)量程序錯(cuò)誤。 PC-DMIS PREMIUM lets you use the power of 3D CAD data to create part programs, both on and off-line, complete with graphical part models and probe path simulations. Using the powerful PC-DMIS PREMIUM graphical environment, you can create simulations to find and correct program errors before they are downloaded to the shop floor.
完全的三維仿真功能,可以使操作者能夠在實(shí)際進(jìn)行各種元素測(cè)量前,圖形化檢驗(yàn)初始化設(shè)定和零件檢測(cè)程序。同時(shí),通過插入圖形幫助,使用者能夠更好地理解復(fù)雜的測(cè)量任務(wù)。 Full 3D animation capability lets you include elements such as digitized images of parts and fixtures on the machine so that you can visually verify the setup and program prior to actual part inspection. Plus, you can insert visual tutorials to help operators understand particularly complex jobs. PC-DMIS PREMIUM
還能夠?qū)崿F(xiàn)對(duì)未知數(shù)據(jù)工件的檢測(cè),以便在CAD軟件中生成數(shù)模,最終完成逆向工程的應(yīng)用。 PC-DMIS PREMIUM also lets you fully document unknown parts and generate computer models for reverse engineering applications.
IV. 環(huán)境條件要求Environment Specifications:
◇ 測(cè)量機(jī)室溫度要求Room Required Specifications
測(cè)量機(jī)室的溫度Room Temperature: 18 - 22 °C
機(jī)器周圍環(huán)境的最大溫度梯度Max. Temperature Gradients: 1 °C/h,2 °C/24h,1 °C/m
◇ 供氣系統(tǒng)Air Supply System 最小供氣壓力Min. Air Pressure : 0.45 Mpa
耗氣量Air Consumption: 120 L/min
◇ 供電系統(tǒng)Electrical Requirements 電壓Voltage: 220 V 10% 最大耗電量Max. Power Consumption: 2000W 電流Current: 15 A 用電設(shè)備要求接地可靠:接地電阻小于4歐姆 A good earth ground(less than 4 Ω) is required for reliable operation of the electrical controls.
V. 用戶現(xiàn)場(chǎng)的測(cè)量機(jī)安裝Installation at Customer Site
所有的包裝箱需要在思瑞工程師監(jiān)督和認(rèn)可的情況下才能開啟。設(shè)備的卸車,內(nèi)部運(yùn)送,拆裝及就位由用戶負(fù)責(zé),思瑞工程師協(xié)助。在環(huán)境條件滿足本文件所述要求之后,思瑞工程師在買方現(xiàn)場(chǎng)進(jìn)行機(jī)器的安裝、調(diào)試和最終的驗(yàn)收工作,最終驗(yàn)收將根據(jù)JJF1064—2004標(biāo)準(zhǔn)執(zhí)行(等同于ISO 10360-2000) All boxes shall be opened only under the supervision of a SEREIN engineer. During the installation, support for connections, unloading, internal transportation, unpacking and placement must be provided by the buyers. Supplier should offer technical guide. Only after the environmental conditions conbs to the requirements of this agreement, SEREIN Engineers will carry out the work related to the machine installation, debugging and final inspection in the installation site. The final acceptance inspection should follow the standard of JJF1064-2004(This standard is the equivalent of ISO 10360-2000 )
VI. 培 訓(xùn) Training:
培訓(xùn)地點(diǎn)Place:本公司培訓(xùn)部 at Serein Training Center 培訓(xùn)時(shí)間Duration:一個(gè)星期one week。
培訓(xùn)內(nèi)容:設(shè)備使用及維護(hù) Contents: Equipment application and maintenance
參加人員Attendees:兩人,
參加培訓(xùn)人員要求具備計(jì)量基礎(chǔ)知識(shí)及計(jì)算機(jī)應(yīng)用知識(shí),食宿差旅自理。 Attendees: 2 persons. People attending this class are expected to have some familiarity with metrology knowledge and PC application skill. And Cost for travel, food and accommodation during the training shall be paid by themselves.
VII. 售后服務(wù)After-market Service:
(1)保修條款。設(shè)備在售后一年內(nèi)免費(fèi)維修,如因人為損壞造成的機(jī)器故障,按被損壞的部件的實(shí)際價(jià)格收取費(fèi)用。 1 year (12 months) guarantee is free of charge after Final Acceptance. But the buyer will be responsible for the parts-changed expense If the damage is caused by human error.
設(shè)備配置(標(biāo)準(zhǔn))
序號(hào)
分項(xiàng)名稱
規(guī)格及主要技術(shù)參數(shù)
產(chǎn)地/制造商
數(shù)量
1
主機(jī)
Croma 564 自動(dòng)三坐標(biāo)測(cè)量機(jī) 行程: 500 mm× 600 mm× 400 mm
SEREIN
1
2
軟件系統(tǒng)
PC-DMIS BASIC(數(shù)控版) 測(cè)量軟件包 (Windows操作平臺(tái))
HEXAGON
1
3
軟件手冊(cè)
PC-DMIS軟件參考手冊(cè)(光盤形式)
HEXAGON
1
4
控制系統(tǒng)
HEXAGON高速高精度控制系統(tǒng) (含操縱盒)
HEXAGON
1
5
探測(cè)系統(tǒng)
TESASTAR-I (03939030) 手動(dòng)旋轉(zhuǎn)可重復(fù)分度測(cè)頭 Manual Indexing Probe Head
TESA
1
6
校驗(yàn)球及球座
Ф15mm 陶瓷
1
7
測(cè)針組
測(cè)針組,12支
RENISHAW
1
8
控制電腦
聯(lián)想(雙核 3.2G CPU+2G DDR內(nèi)存+512獨(dú)立顯卡+500GSATA串口硬盤+16X DVD),19”液晶顯示器
LENOVO
1
測(cè)針組stylus kit
編號(hào)
規(guī)格Specs
數(shù)量Quantity
700-190-99
PS9R,Φ1.0x10(A-5000-7806)
1
700-190-94
PS2R,Φ2.0x20(A-5000-3603)
1
700-190-104
PS16R,Φ3.0x20(A-5000-4160)
1
700-190-105
PS17R,Φ4.0x20(A-5000-4161)
2
700-190-100
PS12R,Φ4.0x10(A-5000-4154)
1
700-190-115
SC2測(cè)針中心(A-5000-3627)
1
700-190-111
SE4,10(M-5000-3647)
1
700-190-112
SE5,20(M-5000-3648)
1
80-407-404
M2 EXT L40 d3 CF(A-5003-2280)
1
80-407-408
S20扳手(A-5003-2300)
1
700-190-116
M3-M2接頭
1
合計(jì)Total
12
設(shè)備配置(高級(jí))
TESA KIT7#:03969076探針組 Styli Kit
序號(hào)
分項(xiàng)名稱
規(guī)格及主要技術(shù)參數(shù)
產(chǎn)地/制造商
數(shù)量
1
主機(jī)
Croma 564 自動(dòng)三坐標(biāo)測(cè)量機(jī) 行程: 500 mm×600mm×400 mm
SEREIN
1
2
軟件系統(tǒng)
PC-DMIS BASIC (數(shù)控版) 測(cè)量軟件包 (Windows操作平臺(tái))
HEXAGON
1
3
軟件手冊(cè)
PC-DMIS軟件參考手冊(cè)(光盤形式)
HEXAGON
1
4
控制系統(tǒng)
HEXAGON高速高精度控制系統(tǒng) (含操縱盒)
HEXAGON
1
5
探測(cè)系統(tǒng)
TESASTAR-M M8 (03939376) 自動(dòng)旋轉(zhuǎn)可重復(fù)分度測(cè)頭 定位重復(fù)性:0.5μm
TESA
1
6
測(cè)頭系統(tǒng)
測(cè)頭probe Tesastar-mp kit (03939217,body + 1SF module)
TESA
1
7
校驗(yàn)球及球座
Ф15mm陶瓷
1
8
測(cè)針組
TESA KIT7#:03969076 (M2,26支)
TESA
1
9
控制電腦
聯(lián)想(雙核3.2G CPU +2G DDR 內(nèi)存+512M獨(dú)立顯卡+500G SATA串口硬盤+16X DVD),19液晶顯示器
1
序號(hào)No.
規(guī)格Specification
零件號(hào) Order No.
數(shù)量Quantity
1
1mm Dia.10 mm long ball stylus
03969201
2
2
2mm Dia.10 mm long ball stylus
03969202
6
3
3mm Dia.10 mm long ball stylus
03969203
2
4
4mm Dia.10 mm long ball stylus
03969204
2
5
1mm Dia.20 mm long ball stylus
03969221
1
6
2mm Dia.20 mm long ball stylus
03969212
2
7
3mm Dia.20 mm long ball stylus
03969213
1
8
4mm Dia.20 mm long ball stylus
03969214
1
9
5-way star stylus
03969082
1
10
5-Way center
03969054
1
11
10mm styli Extensions
03969231
2
12
20mm Styli Extensions
03969232
1
13
M2 stylus Knuckles
03969059
1
14
Tool key for stylus
047866
2
15
key HEX, 1.5mm
042086
1
16
storage case for accessories
03969078
1
合計(jì)Total
27