1746-OB16E
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1746-OB16E
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傳統(tǒng)的變速器裝配線生產(chǎn)模式是：生產(chǎn)的調(diào)度部門用ERP形成的生產(chǎn)計劃，車間的計劃員通過ERP將當(dāng) 日的計劃人工進(jìn)行分解，由取料員根據(jù)分解后的生產(chǎn)計劃和目前生產(chǎn)進(jìn)度，從車間的庫房取料并送料 上線，生產(chǎn)線的工人根據(jù)來料和生產(chǎn)計劃完成變速器的裝配，生產(chǎn)計劃執(zhí)行的情況通過在變速器上用 粉筆進(jìn)行計數(shù)來確定。
這種生產(chǎn)模式的就弊病在于：生產(chǎn)線完全的人工管理，計劃傳遞的環(huán)節(jié)多，效率低且易出錯；裝配過 程無法監(jiān)控并且無法采集裝配過程的參數(shù)；沒有能夠確保取料正確的手段，更沒有能夠防止錯漏裝的 措施；無法跟蹤生產(chǎn)計劃的執(zhí)行的情況，限制了ERP系統(tǒng)的精確和有效的應(yīng)用；無法實現(xiàn)對生產(chǎn)的精 益的管控；對產(chǎn)品質(zhì)量也無法監(jiān)控，當(dāng)生產(chǎn)出現(xiàn)了異常時，也無法及時的發(fā)現(xiàn)；對出廠后的成品，當(dāng) 出現(xiàn)了質(zhì)量事故時，不易追查到發(fā)生質(zhì)量問題的原因。
那么如何將MES系統(tǒng)運(yùn)用于變速器的裝配生產(chǎn)過程中呢，下面我們從以下五個方面進(jìn)行闡述：
1.物料的管理
MES系統(tǒng)在接到ERP下達(dá)的生產(chǎn)計劃后，可將具體物料的配送明細(xì)生成后發(fā)送給物料的配送人員，指導(dǎo) 配送的人員將正確數(shù)量的物料、在正確的時間、送到正確的工位。
從物料的源頭上防止裝配混裝的發(fā) 生，在減少線旁的庫存數(shù)量的前提下，盡可能的保證生產(chǎn)線不斷料、不缺料，同時還可減低對配送的 員工經(jīng)驗和技能的要求。
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