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DCS網(wǎng)絡(luò)是整個系統(tǒng)的中樞神經(jīng),DCS系統(tǒng)通常采用的國際標(biāo)準(zhǔn)協(xié)議TCP/IP。它是安全可靠雙冗余的高速通訊網(wǎng)絡(luò),系統(tǒng)的拓展性與開放性更好.而PLC因?yàn)榛旧隙紴閱蝹€小系統(tǒng)工作,在與別的PLC或上位機(jī)進(jìn)行通訊時,所采用的網(wǎng)絡(luò)形式基本都是單網(wǎng)結(jié)構(gòu),網(wǎng)絡(luò)協(xié)議也經(jīng)常與國際標(biāo)準(zhǔn)不符。在網(wǎng)絡(luò)安全上PLC沒有很好的保護(hù)措施。
PLC控制和DCS控制系統(tǒng)不是一個邏輯層次上的概念,從名稱上就能看出:PLC是以功能命名,DCS是以體系結(jié)構(gòu)命名。從原理上看PLC就可以組成DCS。當(dāng)然兩者性能差異還是存在的,要具體看產(chǎn)品和需要。從應(yīng)用角度來說,簡單地以PLC,DCS來區(qū)分,往往會走人誤區(qū)。
DCS控制系統(tǒng)與PLC控制區(qū)別CS是一種“分散式控制系統(tǒng)”,而PLC(可編程控制器)只是一種控制“裝置”,兩者是“系統(tǒng)”與“裝置”的區(qū)別。系統(tǒng)可以實(shí)現(xiàn)任何裝置的功能與協(xié)調(diào),PLC裝置只實(shí)現(xiàn)本單元所具備的功能。
DCS網(wǎng)絡(luò)是整個系統(tǒng)的中樞神經(jīng),DCS系統(tǒng)通常采用的國際標(biāo)準(zhǔn)協(xié)議TCP/IP。它是安全可靠雙冗余的高速通訊網(wǎng)絡(luò),系統(tǒng)的拓展性與開放性更好.而PLC因?yàn)榛旧隙紴閱蝹€小系統(tǒng)工作,在與別的PLC或上位機(jī)進(jìn)行通訊時,所采用的網(wǎng)絡(luò)形式基本都是單網(wǎng)結(jié)構(gòu),網(wǎng)絡(luò)協(xié)議也經(jīng)常與國際標(biāo)準(zhǔn)不符。在網(wǎng)絡(luò)安全上PLC沒有很好的保護(hù)措施。
DCS整體考慮方案,操作員站都具備工程師站功能,站與站之間在運(yùn)行方案程序下裝后是一種緊密聯(lián)合的關(guān)系,任何站、任何功能、任何被控裝置間都是相互連鎖控制,協(xié)調(diào)控制;而單用PLC互相連接構(gòu)成的系統(tǒng),其站與站(PLC與PLC)之間的聯(lián)系則是一種松散連接方式,做不出協(xié)調(diào)控制的功能。
DCS在整個設(shè)計(jì)上就留有大量的可擴(kuò)展性接口,外接系統(tǒng)或擴(kuò)展系統(tǒng)都十分方便,PLC所搭接的整個系統(tǒng)完成后,想隨意的增加或減少操作員站都是很難實(shí)現(xiàn)的。
為保證DCS控制的設(shè)備的安全可靠,DCS采用了雙冗余的控制單元,當(dāng)重要控制單元出現(xiàn)故障時,都會有相關(guān)的冗余單元實(shí)時無擾的切換為工作單元,保證整個系統(tǒng)的安全可靠。PLC所搭接的系統(tǒng)則需要配置雙PLC實(shí)現(xiàn)冗余。
對各種工藝控制方案更新是DCS的一項(xiàng)最基本的功能,當(dāng)某個方案發(fā)生變化后,工程師只需要在工程師站長將更改過的方案編譯后,執(zhí)行下裝命令就可以了,下裝過程是由系統(tǒng)白動完成的,不影響原控制方案運(yùn)行。系統(tǒng)各種控制軟件與算法可以將工藝對象的控制精度提高。
而對于PLC構(gòu)成的系統(tǒng)來說,工作量極其龐大,首先需要確定所要編輯更新的是哪個PLC,然后要用與之對應(yīng)的編譯器進(jìn)行程序編譯,最后再用專用的機(jī)器(讀寫器)一對一的將程序傳送給這個PLC,在系統(tǒng)調(diào)試期間,大量增加調(diào)試時間和調(diào)試成本,而且極不利于日后的維護(hù)。
在控制精度上相差甚遠(yuǎn)。這就決定了為什么在大中型控制項(xiàng)目中(500點(diǎn)以上),基本不采用全部由PLC所連接而成的系統(tǒng)的原因DCS系統(tǒng)所有I/O模塊都帶有CPU,可以實(shí)現(xiàn)對采集及輸出信號品質(zhì)判斷與標(biāo)量變換,故障帶電拔,隨機(jī)更換。而PLC模塊只是簡單電氣轉(zhuǎn)換元,沒有智能芯片,故障后相應(yīng)單元全部癱瘓.
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