廠商:上海斯米克焊材有限公司
Category
Trade-
Equivalent to China Standard
Characteristics & application
Equivalent to AWS
Hard-surfacing
硬
面
堆
焊
D 667
EDZCr-B-15
HRc≥48. Resistance to wear, gas corrosion and oxidation. Hardfacing of blast furnace hopper and cracker part.
D 802
EDCoCr-A-03
HRc38-47. Resistance to heat, wear and corrosion. Hardfacing of high temperature part such as the edge of thermo-cutter.
ECoCr-A
D 812
EDCoCr-B-03
HRc45-50. Resistance to heat, wear and corrosion. Hardfacing of high temperature part such as internal-combustion engine valve.
ECoCr-B
D 822
HRc≥53. Resistance to Wear and heat, bad shock resistance. Hardfacing of rotating blade wheel of boiler.
D 832
EDCoCr-C-03
HRc≥50. Wear and heat resistance. Hardfacing of high temperature part such as hot-rolling guided way.
ECoCr-C
D 842
EDCoCr-D-03
HRc28-38. Corrosion and thermo-fatigue resistance, work harding. Hardfacing of hot forging die.
Cast iron
鑄
鐵
Z 308
EZNi
Pure nickel, excellent general properties. Used to weld thin cast iron part and repair welding machined surface, such as guided way of machine tool.
ENi-Cl
Z 408
EZNiFe
Iron nickel, high strength and excellent ductility. Repair welding of important gray cast iron and nodular cast iron, such as cylinder cap.
ENiFe-Cl
Z 508
EZNiCu-1
Copper nickel, good machinability and bad crack resistance. Repair welding of sand hole and gray cast iron machined surface subject to no load.
ENiCu-B
Copper alloys
銅
合
金
Cu 107
ECu
Red copper, atmosphere and sea water corrosion and excellent electric conductivity. Welding of red copper such as electrical copper row.
ECu
Cu 207
ECuSi
Silicon bronze, corrosion resistance and high strength. Welding of copper, silicon bronze and brass.
ECuSi
Cu 227
ECuSnB
Tin phosphor bronze, corrosion resistance and high strength. Welding of copper, silicon bronze and brass.
ECuSn-C
Cu 237
ECuAl
Aluminum bronze, wear and corrosion and high strength. Welding or surfacing of copper alloys.
ECuAl-A2
Aluminum alloys
鋁
合
金
Al 109
TAl
Pure aluminum, excellent corrosion resistance and middle strength. Welding of pure aluminum.
E1100
Al 209
TAlSi
Silicon aluminum, good crack resistance and wide range of usage. Welding of aluminum alloys other than aluminum magnesium alloys.
E4043
Al 309
TAMn
Manganese aluminum, corrosion resistance and high strength. Welding of aluminum alloys.
E3003
Nickel alloys
鎳合金
Ni 102
ENi-1
Pure nickel. Welding and surfacing of nickel and nickel to steel.
ENi-1
Ni 207
ENiCu-7
Copper nickel. Welding and surfacing of copper nickel and copper nickel to steel.
ENiCu-7
Category
類別
Trade
牌號
Chemical comb
主要成份(%)
Characteristics & application
特性和用途
Equivalent to AWS
相當AWS
Hardfacing
硬
面
堆
焊
S 101
C3 Cr28 Ni4
HRc48-54. Resistance to wear, gas corrosion and oxidation. Hardfacing of bucket tooth and case pump.
S 111
C1 Cr29 W5
HRc38-47. Resistance to wear and corrosion at high-temperature. Hardfacing of high temperature and pressure valve.
ECoCr-A
S 112
C1.5 Cr29 W8
HRc45-50. Resistance to wear and corrosion at high-temperature. Hardfacing of valve and hot-rolling pass.
ECoCr-B
S 113
C2.5 Cr30 W17
HRc≥55. Wear and heat resistance at high temperature, bad shock resistance. Hardfacing of screw charging carriage.
S 114
C2.5 Cr30 W12
HRc≥53. Wear and heat resistance at high temperature, bad shock resistance. Hardfacing of three-cone bit.
ECoCr-C
Copper
alloys
銅
合
金
S 201
Sn1 Si0.3Mn0.3
Good mechanical properties and crack resistance. Gas welding and argon arc welding of red copper.
ERCu
S 211
Si3 Mn1
Good mechanical properties. Argon arc welding of copper alloys and MIG brazing of steel.
ERCuSi-Al
S 212
Sn5 Cu Rem.
Wear resistance. Argon arc welding of copper alloys and surfacing of steel.
ERCuSn-A
S 213
Sn8 Cu Rem.
Wear resistance. Argon arc welding of copper alloys and surfacing of steel.
ERCuSn-C
S 214
Al7.5 Cu Rem.
Wear and corrosion resistance. Argon arc welding of copper alloys and surfacing of steel.
ERCuAl-A1
S 215
Al9 Cu Rem.
Wear and corrosion resistance. Argon arc welding of copper alloys and surfacing of steel.
ERCuAl-A2
S 221
Cu60 Sn1 Si0.3
Melting point is about 890℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron.
S 221F
Cu60 Sn1 Si 0.3
S221 welding rod coated with flux.
S 222
Cu58Sn0.9Si0.1
Melting point is about 880℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron.
RBCuZn-C
S 222F
Cu58Sn0.9Si0.1
S222 welding rod coated with flux.
RBCuZn-C
S 223
Cu59 Sn0.6
Melting point is about 900℃. Braze welding of copper, steel and cast iron.
RBCuZn-A
S 224
Cu62 Si0.5
Melting point is about 905℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron.
Copper
銅
合
金
S 225
Cu48 Ni10
Melting point is about 935℃and high strength. Braze welding of steel, nickel and carbide alloys.
RBCuZn-D
S 225F
Cu48 Ni10
S225 welding rod coated with flux.
RBCuZn-D
S 226
Cu60 Sn0.3
Melting point is about 900℃. Gas welding of brass, also braze welding of copper, steel and cast iron.
S 227
Cu58Sn0.9Ni0.5
Melting point is about 880℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron.
RBCuZn-B
S 229
Cu55 Ni6 Mn4
Melting point is about 920℃, high strength. Braze welding of steel, nickel and hard carbide.
Aluminum alloys
鋁
合
金
S 301
Al≥99.5
Good ductility and corrosion resistance. Gas welding and argon arc welding of pure aluminum.
ER1100
S 311
Si5 Al Rem.
Corrosion resistance, wide range of usage. Gas welding and argon arc welding of aluminum alloys other than high magnesium alloys.
ER4043
S 321
Mn1.3 Al Rem.
Good corrosion resistance, weldability and ductility. Gas welding and argon arc welding of aluminum alloys.
S 331
Mg5 Mn0.4
Corrosion resistance and high strength. Argon arc welding of aluminum alloys.
ER5183
斯米克釬焊料分別有:(銅鋅釬焊料),(銅磷銀基釬焊料),(鋁基釬焊料),(錫鉛釬焊料),(鎳基釬焊料).簡介如下:
Category
Trade-mark
Specification
Melting
Chemical
Application
Equivalent
Copper
銅鋅
L103
Wire & rod
885-888
Cu54 Zn Rem.
Brazing of copper, bronze and steel, subjected to low load.
L104
Foil
890-930
Cu57 Mn2
Brazing of carbide cutting tool.
Copper
銅磷
L201
Cast rod, wire & rod, powder
710-800
P7 Cu Rem.
Brazing of copper and copper alloys.
BCuP-2
L204
Cast rod, wire
640-815
P5 Ag15
Brazing of copper, copper alloys, silver and molybdenum etc.
BCuP-5
L205
Cast rod, wire & rod, powder
640-800
P6 Ag5
Brazing of copper and copper alloys.
BCuP-3
L207
Cast rod, wire & rod
640-770
P7 Ag5
Brazing of copper and copper alloys.
BCuP-7
L209
Cast rod, wire
684-710
P7 Ag2
Brazing of copper and copper alloys.
BCuP-6
Silver
銀基
L302
Wire & rod
745-775
Ag25 Cu40
Brazing of copper, copper alloys, steel and stainless steel etc.
L303
Wire & rod
660-725
Ag45 Cu30
Brazing of copper, copper alloys, steel and stainless steel etc.
BAg-5
L303F
Flux coated rod
660-725
Ag45 Cu30
L303 coated with flux, the same application as L303.
BAg-5
L304
Foil
690-775
Ag50 Cu34
Brazing of copper, copper alloys and steel etc.
BAg-6
L308
Wire & rod
779-780
Ag72 Cu Rem.
Brazing of copper and nickel under vacuum or reducing protective atmosphere.
BAg-8
L312
Wire & rod
595-605
Ag40.Cu.Zn.Cd
Brazing of copper, copper alloys, steel and stainless steel etc.
L313
Wire & rod
625-635
Ag50.Cu.Zn.Cd
Brazing of copper, copper alloys, steel and stainless steel etc.
BAg-1a
L321
Wire & rod
絲
615-650
Ag56.Cu.Zn.Sn
Brazing of copper, copper alloys, steel and stainless steel etc.
BAg-7
L323
Wire & rod
665-755
Ag30.Cu.Zn.Sn
Brazing of copper, copper alloys, steel and stainless steel etc.
L325
Wire & rod
645-685
Ag45.Cu.Zn.Sn
Brazing of copper, copper alloys, steel and stainless steel etc.
BAg-36
L326
Wire & rod
650-720
Ag38.Cu.Zn.Sn
Brazing of copper, copper alloys, steel and stainless steel etc.
BAg-34
Aluminum base
鋁基
L400
Cast rod, wire & rod
577-582
Si11.5
Brazing of aluminum and aluminum alloys.
BAlSi-4
L401
Cast rod
525-535
Si5 Cu28
Brazing of aluminum and aluminum alloys.
Tin lead
錫鉛
L600
Wire & rod
183-185
Sn60 Sb≤0.8
Soldering of fusible bls and heat-treated part.
60Sn
L601
Wire & rod
183-227
Sn18 Sb2
Soldering of copper, copper alloys and galvanized iron plain sheet.
18Sn
L602
Wire & rod
183-256
Sn30 Sb2
Soldering of copper, brass, copper alloys and galvanized iron plain sheet.
30Sn
L603
Wire & rod
183-235
Sn40 Sb2
Soldering of copper, copper alloys, steel and zinc parts.
40Sn
L604
Wire & rod
183-222
Sn90 Sb≤0.15
Soldering of copper and steel for food and medicine field.
90Sn
L605
Wire & rod
232-240
Ag5 Sn95
Soldering of copper and steel for electrical and food field.
L608
Wire & rod
295-305
Sn5.5 Ag2.5
Soldering of copper, copper alloys, steel and stainless steel.
Nickel base
鎳基
L702
Powder
970-1000
Cr7 B3 Si4
Brazing of stainless steel under vacuum or protective atmosphere.
BNi-2
Category
Trade-mark
Product name
Characteristics & application
Gas
氣焊
CJ301
Copper gas welding flux
Melting point is about 650℃, flux for gas welding and brazing of copper and copper alloys.
CJ401
Aluminum gas welding flux
Melting point is about 560℃, flux for gas welding of aluminum and aluminum alloys.
Silver
銀釬焊
QJ101
Silver brazing flux
Brazing flux of copper, copper alloys, steel and stainless steel within 550-750℃.
QJ102
Silver brazing flux
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃.
QJ102A
Silver brazing flux
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃. Non agglomeration.
QJ112
Silver brazing paste flux
膏狀銀釬焊熔劑
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃.
QJ103
Silver brazing flux
Brazing flux of copper, copper alloys, steel and stainless steel within 550-750℃.
Aluminum brazing
鋁釬焊
QJ201
Aluminum brazing flux
Brazing flux of aluminum and aluminum alloys within 450-620℃.
QJ207
Aluminum brazing flux
Brazing flux of aluminum and aluminum alloys within 560-620℃.
Category
Trade-
Chemical
Hardness
Application
Oxy-
氧
乙
炔
焰
噴
焊
F103
Cr10 B1.5 Si3 Ni Rem.
HRc 25
Spray-fusing of cast iron parts,,, such as die for glass, cylinder, and guide.
F101
Cr10 B2.5 Si3 Ni Rem.
HRc 45
Spray-fusing of parts resistance to wear and corrosion, such as valve, the rotator and piston of pump.
F101Fe
Cr10 B2.5 Si3 Fe10
Ni Rem.
HRc 45
Spray-fusing of corrosion-resistant parts, such as axle and stigma.
F102
Cr16 B4 Si4 Ni Rem.
HRc 60
Spray-fusing of parts resistance to wear, corrosion and high temperature oxidation, such as die and piston.
F102Fe
Cr16 B4 Si4 Fe15
Ni Rem.
HRc 60
Spray-fusing of corrosion-resistant parts, such as axle and cold die.
F105
F102+50%WC
HRc 60
Spray-fusing of parts resistance to grain-wear , such as guide plate, scraper and blade of fan.
F105Fe
F102Fe+35%WC
HRc 60
Spray-fusing of parts resistance to grain-wear, such as guide plate, scraper and blade of fan.
F108
F102+80%WC
HRc 60
Spray-fusing of parts resistance to strong grain-wear and free machining, such as harrow teeth of dredger.
F301
Cr5 B4 Si4 Ni30
Fe Rem.
HRc 45
Spray-fusing of vulnerable parts of agricultural machinery and mining machinery, such as gear and axletree.
Track iron powder
軌鐵粉
Cr5 B1.5 Si3 Ni30
Fe Rem.
HRc 28
Repair spray-fusing of defects such as scratch and concavity of railroad track.
Oxy-acetylene flame spraying
氧
乙
炔
焰
噴
涂
F111
Cr5 B1.5 Si3 Ni30
Fe Rem.
HB 150
Spraying of bearing and cutting parts etc.
F113
Cr10 B1.5 Si3 Ni Rem.
HB 250
Spray-fusing or spraying, such as roll, piston and axle of wear and corrosion resistance.
F313
Cr15 B1.5 Fe Rem.
HB 250
Spraying of dryer of papermaking and axle.
F314
Cr18 Ni9 B1.5 Fe Rem.
HB 250
Spraying of axle.
F412
Sn10 P0.3 Cu Rem.
HB 80
Spraying of axle and bearing.
F512
復合Al5Ni95
Backing spray of transition layer between base and working layer.
PTA
hardfacing
等
離
子
弧
噴
焊
F221
Cr26 W5 B0.7 Co Rem.
HRc 43
PTA hardfacing of sealing surface of high temperature and high pressure valve and the edge of hot shearing tool.
F223
Cr21 W5 B1.5 Co Rem.
HRc 40
PTA hardfacing of parts resistance to wear and corrosion at high temperature, such as valve under high temperature and high pressure, and blower.
F321
Cr13 B1.5 Si1 Fe Rem.
HRc 45
PTA hardfacing of corrosion-resistant parts under mid-temperature and mid-pressure, such as stop-plate etc.
F322
Cr23 Ni13 Si5 B1
Fe Rem.
HRc 40
PTA hardfacing of corrosion-resistant parts under mid-temperature and mid-pressure, such as valve base etc.
F422
Sn10 P0.3 Cu Rem.
HB 80
PTA hardfacing of axle and bearing etc.
類別
Mark
牌號
相當國標
特性和用途
相當AWS
HRc≥48,耐磨、耐氣蝕、抗氧化。堆焊高爐料鐘、破碎機件
HRc38-47,耐熱、耐蝕、耐磨。堆焊高溫工件如熱剪切刀刃
HRc45-50,耐熱、耐蝕、耐磨。堆焊高溫工件如內燃機閥
HRc≥53,耐熱、耐磨,但抗沖擊性差。堆焊鍋爐旋轉葉輪
HRc≥50,耐熱、耐磨。堆焊高溫工件如熱軋導軌
HRc28-38,耐蝕、抗熱疲勞,具有加工硬化性。堆焊熱鍛模
純鎳,綜合性能好。鑄鐵薄件及加工面補焊用,如機床導衛(wèi)
鎳鐵,強度高、塑性好。重要灰鑄鐵及球鐵焊補用,如汽缸蓋
鎳銅,易加工,但抗裂性較差。不受力的灰鑄鐵加工面及砂眼補焊
紫銅,耐大氣,海水腐蝕,導電性好。紫銅焊接用,如導電銅排
硅青銅,耐蝕、強度高。銅、硅青銅及黃銅焊接用
錫磷青銅,耐蝕、強度高。銅、硅青銅及黃銅焊接用
鋁青銅,耐磨、耐蝕,強度高。銅合金焊接或堆焊用
純鋁,耐蝕性好,但強度不高,純鋁焊接用
鋁硅,抗裂性好,通用性大。鋁合金焊接用,不宜焊接鋁鎂合金
鋁錳,強度高,耐蝕。鋁合金焊接用
純鎳,用于鎳、鎳與鋼的焊接與堆焊
鎳銅,用于鎳銅、鎳銅與鋼的焊接與堆焊
mark
Si3.5 Fe Rem.
HRc48-54,耐磨、耐氣蝕、抗氧化。堆焊鏟斗齒,泵套
Co Rem.
HRc38-47,高溫下耐磨、耐蝕。堆焊高溫高壓閥門
Co Rem.
HRc45-50,高溫下耐磨、耐蝕。堆焊閥門,熱軋孔型
Co Rem.
HRc≥55,高溫下耐磨、耐熱,但抗沖擊性差。堆焊螺旋送料機用
Co Rem.
HRc≥53,高溫下耐磨、耐熱,但抗沖擊較差。堆焊牙輪鉆頭
Cu Rem.
機械性能好,抗裂性好。紫銅氣焊及氬弧焊用
Cu Rem.
機械性能好,銅合金氬弧焊及鋼的MIG釬焊用
耐磨性好。銅合金氬弧焊及鋼的堆焊用
耐磨性好。銅合金氬弧焊及鋼的堆焊用
耐磨、耐蝕。銅合金氬弧焊及鋼的堆焊用
耐磨、耐蝕。銅合金氬弧焊及鋼的堆焊用
Zn Rem.
熔點約890℃。黃銅氣焊及碳弧焊用,也可釬焊銅、鋼、鑄鐵
Zn Rem.
外涂焊劑的S221焊絲
Fe0.8 Zn Rem.
熔點約880℃。黃銅氣焊及碳弧焊用,也可釬焊銅、鋼、鑄鐵
Fe0.8 Zn Rem.
外涂焊劑的S222焊絲
Zn Rem.
熔點約900℃。銅、鋼、鑄鐵釬焊用
Zn Rem.
熔點約905℃。黃銅氣焊及碳弧焊用,也可釬焊銅、鋼、鑄鐵
alloys
Zn Rem.
熔點約935℃。高強度,釬焊鋼、鎳及硬質合金用
Zn Rem.
外涂焊劑的S225焊絲
Si0.2 Zn Rem.
熔點約900℃。黃銅氣焊用,也可釬焊銅、鋼、鑄鐵
Si0.1 Fe0.8
Zn Rem.
熔點880℃。黃銅氣焊及碳弧焊用,也可釬焊銅、鋼、鑄鐵
Zn余
熔點約920℃。高強度,釬焊鋼、鎳及硬質合金用
塑性好、耐蝕。純鋁氣焊、氬弧焊用
抗裂性好,通用性大。鋁合金氣焊、氬弧焊用。不宜用高鎂合金
良好的耐蝕性、可焊性及塑性。鋁合金氣焊、氬弧焊用
Al Rem.
耐蝕,強度高。鋁合金氬弧焊用
類別
牌號
規(guī)格
Point
熔點(℃)
comb
主要成份(%)
用途
to AWS
相當AWS
zinc
絲
釬焊銅、青銅和鋼等受力不大工件
箔
Co2 Zn Rem.
釬焊硬質合金刀具
phosphorus
鑄條、絲、粉
釬焊銅及銅合金
鑄條、絲
Cu Rem.
釬焊銅及銅合金、銀、鉬等金屬。
鑄條、絲、箔
Cu Rem.
釬焊銅及銅合金
鑄條、絲
Cu Rem.
釬焊銅及銅合金
鑄條、絲
Cu Rem.
釬焊銅及銅合金。
base
絲
Zn Rem.
釬焊銅及銅合金、鋼及不銹鋼等
絲
Zn余
釬焊銅及銅合金、鋼及不銹鋼等
涂藥絲
Zn Rem.
外涂釬劑的L303,用途與L303相同
箔
Zn Rem.
釬焊銅及銅合金、鋼等
絲
銅和鎳的真空或還原保護氣氛釬焊
絲
釬焊銅及銅合金、鋼及不銹鋼等
絲
釬焊銅及銅合金、鋼及不銹鋼等
釬焊銅及銅合金、鋼及不銹鋼等
絲
釬焊銅及銅合金、鋼及不銹鋼等
絲
釬焊銅及銅合金、鋼及不銹鋼等
絲
釬焊銅及銅合金、鋼及不銹鋼等
鑄條、絲
Al Rem.
鋁及鋁合金的釬焊
鑄條
Al Rem.
鋁及鋁合金的釬焊
絲
Pb Rem.
易熔金屬及熱處理件的釬焊
絲
Pb Rem.
銅及銅合金、鍍鋅鐵皮的釬焊。
絲
Pb Rem.
銅、黃銅、鐵、鍍鋅鐵皮的釬焊
絲
Pb Rem.
銅及銅合金、鋼、鋅制零件的釬焊
絲
Pb Rem.
食品、醫(yī)療所需銅、鋼等金屬的釬焊
絲
電器、食品所需銅、鋼等金屬的釬焊
絲
Pb Rem.
銅及銅合金、鋼及不銹鋼的釬焊
粉
Ni Rem.
不銹鋼真空或保護氣氛釬焊
類別
牌號
名稱
特性和用途
welding
銅氣焊熔劑
熔點約650℃,銅及銅合金氣焊或釬焊的助熔劑
鋁氣焊熔劑
熔點約560℃,鋁及鋁合金氣焊的助熔劑
brazing
銀釬焊熔劑
在550-750℃范圍釬焊銅及銅合金、鋼及不銹鋼的助熔劑
銀釬焊熔劑
在600-850℃范圍釬焊銅及銅合金、鋼及不銹鋼的助熔劑
銀釬焊熔劑
在600-850℃范圍釬焊銅及銅合金、鋼及不銹鋼。不易結塊
在600-850℃范圍釬焊銅及銅合金、鋼及不銹鋼的助熔劑
銀釬焊熔劑
在550-750℃范圍釬焊銅及銅合金、鋼及不銹鋼的助熔劑
鋁釬焊熔劑
在450-620℃范圍釬焊鋁及鋁合金的助熔劑
鋁釬焊熔劑
在560-620℃范圍釬焊鋁及鋁合金的助熔劑
類別
mark
牌號
comb
化學成份(%)
硬度
用途
Acetylene
Flame
spray-
using
鑄鐵件的噴焊,如玻璃模具,汽缸、導軌
耐磨、耐蝕件的噴焊,如閥門、泵轉子、泵柱塞
耐磨件的噴焊,如軸類、汽門
耐磨、耐蝕、抗高溫氧化工件的噴焊,如模具、柱塞
耐磨件的噴焊,如軸類、冷模具
抗磨粒磨損場合的噴焊,如導板、刮板、風機葉片
抗磨粒磨損場合的噴焊,如導板、刮板、風機葉片
抗強烈磨粒磨損,無需加工場合的噴焊,如挖泥船耙齒
農機,礦山機械易損件的噴焊,如齒輪,車軸
鐵路鋼軌擦傷、低塌等缺陷的修復噴焊
軸承、切削件等的噴涂
噴涂亦可噴焊,如滾筒、柱塞、耐蝕耐磨軸等
造紙烘缸、軸類的噴涂
軸類噴涂
軸、軸承的噴涂
噴涂層的基體與工作層之間過渡(打底)層用噴涂
高溫高壓閥門密封面、熱剪切刃口的等離子噴焊
高溫下耐磨耐蝕件的噴焊,如高溫高壓閥門、鼓風機
中溫中壓閥門的閘板及其他耐磨件的等離子噴焊
中溫中壓閥門的閥座及其他耐磨件的等離子噴焊
軸、軸承等離子噴焊