1 成型工藝 bing processing
開卷→整平→夾送、沖孔→成型→定尺、切斷→收料
Uncoiler-flatting-clampZ&punching-bing-POSTTTIONing&cutting-collection
2 設備性能 equipment capacity
可根據(jù)生產(chǎn)需要軋制個帶鋼寬度100mm≤§≤860mm多種規(guī)格的電纜橋架及其他結構產(chǎn)品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil b 100mm≤§≤860mm)
在線沖孔時生產(chǎn)速度:2.5~5米/分鐘。
Line speed:2.5-5M/min
成型設備連續(xù)成型速度時:10~15米/分鐘。
Continuous bing speed:10-15M/min
板材料厚:1~2mm。Steel thickness:1-2mm
材質要求:Q235冷軋板。Material :Q235
生產(chǎn)線分自動和手動兩種操作方式,可實現(xiàn)聯(lián)動和分段運轉作業(yè)。
The production line divide into two operations: automatic &handle. It can work with bage and subsection .
3 設備主要組成 equipment structure
全套設備由開卷機、ML-900整平機、JF21-200沖床、沖模、伺服送料裝置、導向機架、成型主機、跟蹤切斷、定尺裝置、收料臺和電器控制等部件組成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, bing machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4 各部件的主要技術參數(shù) main part technical data
4.1 動力開卷機 uncoiler
材料寬度:1200mm steel b:860mm
材料重量:10000kg steel weight:5000kg
材料內(nèi)徑:460~510mm inner dia:460-510mm
材料外徑:1200mm outer dia:1200mm
驅動功率:電機與減速機一體化,5.5KW變頻電機
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
結構型式:懸臂內(nèi)漲支撐式,尾部手動操作,氣動壓料臂。
Structure type: operation by hand,
4.2 整平機 flatting device
工作輥數(shù):11輥,上4下5,另外2輥為夾送輥
Rollers:11 rollers,up4/down5.other rollers for clamping .
校平工作范圍:料厚1~2mm,板寬100~860mm
Work range: thickness 1-2mm,b100-860mm
驅動功率:5.5kw變頻電機 power:5.5kwfrequency conversion
減速機型號:ZQ250 type reducer
校平速度:3~10米/分鐘 flatting speed:3-10M/min
附帶上下加強托輪1對 parenthesis one pair of wheel
4.3 連續(xù)沖孔模具 continuous punching mould
模具數(shù)量: 6套
QTY: 6 sets.
沖模材質:Cr12 淬火
Punching material:Cr12 Quenching
4.4 伺服送料裝置 servo-feeding device
多段式送料,內(nèi)存十組記憶功能excessive section type feeding, ten memory function
人機界面數(shù)控系統(tǒng)CNC control
采用三菱伺服馬達MITSUBISHI SERVO-MOTOR
4.5 托料架(用于緩沖段)feeding table (amortize)
滾筒式,兩端有軸承支撐,數(shù)量:3套,用于托料和儲料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.