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以上歐美品牌系統(tǒng)備件均有銷售,歡迎比價垂詢!
日前,某汽車行業(yè)配套生產(chǎn)線龍頭企業(yè)在某國際大品牌汽車頂棚組裝生產(chǎn)線上采用臺達(dá)自動化解決方案,不僅優(yōu)化了生產(chǎn)過程,提高了生產(chǎn)效率,而且調(diào)試簡單,總體性價比高,獲得了用戶的高度認(rèn)可。
由于中國大陸巨大的汽車市場,各個國際汽車巨頭目前紛紛在大陸各地投資建廠,汽車制造商為了擴(kuò)大品牌占有率和汽車銷售,會對原有廠房或生產(chǎn)線進(jìn)行擴(kuò)建或改造,同時,由于汽車廠商的建廠、改造,必然會帶動相關(guān)零部件廠商間的競爭,從而零部件廠商也會為了擴(kuò)大生產(chǎn)而采取相應(yīng)措施。
該汽車制造商在常熟工廠汽車頂棚組裝生產(chǎn)線的組裝線長120米,有26個組裝工位。臺達(dá)自動化提供的方案配置為:3臺臺達(dá)高功能型中型可編程控制器AH500系列AHCPU510-EN CPU模塊、3臺AH500系列AH10EN-5A網(wǎng)絡(luò)模塊,通過Ethernet工業(yè)以太網(wǎng)絡(luò)連接23臺小型PLC網(wǎng)絡(luò)型進(jìn)階薄型主機DVP-12SE系列及23臺迷你高機能型交流馬達(dá)驅(qū)動器VFD004M21A(VFD-M系列)。這一自動化方案的優(yōu)勢體現(xiàn)在:一是采用工業(yè)以太網(wǎng),保證通訊順暢以及使用過程簡單方便;二是配置了高中低不同的PLC,實現(xiàn)了價格和性能最優(yōu)化;三是程序設(shè)計方便,調(diào)試簡單,現(xiàn)場人員容易掌握,提高了工作效率。經(jīng)過調(diào)試運行,用戶認(rèn)為優(yōu)化了生產(chǎn)過程,大大提高了生產(chǎn)效率,總體性價比也很高,并表示將在其它生產(chǎn)線也采用同樣方案。
其中,臺達(dá)AHCPU510-EN PLC最大1280 I/O, 1個擴(kuò)展底板,64k程序區(qū),DM為32k字;內(nèi)置RS-232/422/485多模塊通訊口、以太網(wǎng)通訊口、SD卡插槽、Mini USB編程通訊口;具有系統(tǒng)診斷、狀態(tài)指示燈、在線編程與除錯功能;支持PLC Link/Ether Link自動數(shù)據(jù)交換功能以及MODBUS協(xié)議等。而AH10EN-5A 以太網(wǎng)主站模塊,內(nèi)置兩個以太網(wǎng)接口,支持MODBUS TCP主站;DVP12SE的處理速度高于同級別PLC,且內(nèi)置Ethernet支持MODBUS TCP及Ethernet/IP功能。臺達(dá)VFD004M21A變頻器擁有輕巧的體積以及靜音運作的特色;內(nèi)置PID回授控制以及MODBUS;另外,采用了多種防護(hù)技術(shù),顯著提高整機抗干擾的能力。
汽車行業(yè)生產(chǎn)線是自動化應(yīng)用的主流高端場合,因其對供應(yīng)商要求極其嚴(yán)苛,長期以來基本被國際自動化巨頭壟斷,而此次臺達(dá)自動化成功應(yīng)用在大型歐美企業(yè)的生產(chǎn)線上,打開了通往這一領(lǐng)域的大門,為今后進(jìn)軍汽車行業(yè)裝配線打下了堅實的基礎(chǔ)。而隨著中國大陸經(jīng)濟(jì)的不斷發(fā)展,汽車工業(yè)依然前景廣闊,兼具性能和價格優(yōu)勢的臺達(dá)自動化必將大有可為。
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