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????日前，某汽車行業(yè)配套生產(chǎn)線龍頭企業(yè)在某國際大品牌汽車頂棚組裝生產(chǎn)線上采用臺(tái)達(dá)自動(dòng)化解決方案，不僅優(yōu)化了生產(chǎn)過程，提高了生產(chǎn)效率，而且調(diào)試簡單，總體性價(jià)比高，獲得了用戶的高度認(rèn)可。
? ? 由于中國大陸巨大的汽車市場，各個(gè)國際汽車巨頭目前紛紛在大陸各地投資建廠，汽車制造商為了擴(kuò)大品牌占有率和汽車銷售，會(huì)對(duì)原有廠房或生產(chǎn)線進(jìn)行擴(kuò)建或改造，同時(shí)，由于汽車廠商的建廠、改造，必然會(huì)帶動(dòng)相關(guān)零部件廠商間的競爭，從而零部件廠商也會(huì)為了擴(kuò)大生產(chǎn)而采取相應(yīng)措施。
? ? 該汽車制造商在常熟工廠汽車頂棚組裝生產(chǎn)線的組裝線長120米，有26個(gè)組裝工位。臺(tái)達(dá)自動(dòng)化提供的方案配置為：3臺(tái)臺(tái)達(dá)高功能型中型可編程控制器AH500系列AHCPU510-EN CPU模塊、3臺(tái)AH500系列AH10EN-5A網(wǎng)絡(luò)模塊，通過Ethernet工業(yè)以太網(wǎng)絡(luò)連接23臺(tái)小型PLC網(wǎng)絡(luò)型進(jìn)階薄型主機(jī)DVP-12SE系列及23臺(tái)迷你高機(jī)能型交流馬達(dá)驅(qū)動(dòng)器VFD004M21A（VFD-M系列）。這一自動(dòng)化方案的優(yōu)勢(shì)體現(xiàn)在：一是采用工業(yè)以太網(wǎng)，保證通訊順暢以及使用過程簡單方便；二是配置了高中低不同的PLC，實(shí)現(xiàn)了價(jià)格和性能最優(yōu)化；三是程序設(shè)計(jì)方便，調(diào)試簡單，現(xiàn)場人員容易掌握，提高了工作效率。經(jīng)過調(diào)試運(yùn)行，用戶認(rèn)為優(yōu)化了生產(chǎn)過程，大大提高了生產(chǎn)效率，總體性價(jià)比也很高，并表示將在其它生產(chǎn)線也采用同樣方案。
?其中，臺(tái)達(dá)AHCPU510-EN PLC最大1280 I/O， 1個(gè)擴(kuò)展底板，64k程序區(qū)，DM為32k字；內(nèi)置RS-232/422/485多模塊通訊口、以太網(wǎng)通訊口、SD卡插槽、Mini USB編程通訊口；具有系統(tǒng)診斷、狀態(tài)指示燈、在線編程與除錯(cuò)功能；支持PLC Link/Ether Link自動(dòng)數(shù)據(jù)交換功能以及MODBUS協(xié)議等。而AH10EN-5A 以太網(wǎng)主站模塊，內(nèi)置兩個(gè)以太網(wǎng)接口，支持MODBUS TCP主站；DVP12SE的處理速度高于同級(jí)別PLC，且內(nèi)置Ethernet支持MODBUS TCP及Ethernet/IP功能。臺(tái)達(dá)VFD004M21A變頻器擁有輕巧的體積以及靜音運(yùn)作的特色；內(nèi)置PID回授控制以及MODBUS；另外，采用了多種防護(hù)技術(shù)，顯著提高整機(jī)抗干擾的能力。
? ? 汽車行業(yè)生產(chǎn)線是自動(dòng)化應(yīng)用的主流高端場合，因其對(duì)供應(yīng)商要求極其嚴(yán)苛，長期以來基本被國際自動(dòng)化巨頭壟斷，而此次臺(tái)達(dá)自動(dòng)化成功應(yīng)用在大型歐美企業(yè)的生產(chǎn)線上，打開了通往這一領(lǐng)域的大門，為今后進(jìn)軍汽車行業(yè)裝配線打下了堅(jiān)實(shí)的基礎(chǔ)。而隨著中國大陸經(jīng)濟(jì)的不斷發(fā)展，汽車工業(yè)依然前景廣闊，兼具性能和價(jià)格優(yōu)勢(shì)的臺(tái)達(dá)自動(dòng)化必將大有可為。
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