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　第一期 前言 & 威瑯安全控制器產(chǎn)品外觀
　　今天，我們就來(lái)拆解和評(píng)測(cè)一款最新的安全控制器——Wieland(威瑯)最新開發(fā)的samos PRO COMPACT安全控制器，來(lái)感悟安全，看看對(duì)于機(jī)器安全為何非要用安全控制器而不是普通PLC?最新的安全控制器又有哪些技術(shù)進(jìn)展?
　　日益重要的安全控制器
　　進(jìn)入工業(yè)文明后，由機(jī)器安全引發(fā)的工傷開始成為一個(gè)社會(huì)問(wèn)題。隨著社會(huì)和技術(shù)的進(jìn)步，對(duì)于工傷的防范在制度上和技術(shù)產(chǎn)品上，都有了一套規(guī)范。1992年，歐盟標(biāo)準(zhǔn)委員會(huì)(CEN)頒布了EN954，這是一個(gè)較低復(fù)雜度的安全標(biāo)準(zhǔn)，以規(guī)范機(jī)器的設(shè)計(jì)，避免對(duì)人身的意外傷害。2011年12月起，EN ISO 13849-1替代了EN954，對(duì)于機(jī)器安全作出了更加細(xì)致的規(guī)范。在EN ISO 13849-1中，提出了PL(性能等級(jí))的規(guī)范方法，目前的機(jī)器安全問(wèn)題評(píng)估，都是按照PL的規(guī)范進(jìn)行。
　　如何設(shè)計(jì)合適的安全回路，以達(dá)到各個(gè)PL等級(jí)的安全標(biāo)準(zhǔn)，是每個(gè)電氣工程師在設(shè)計(jì)一臺(tái)機(jī)器時(shí)必須要考慮的首要任務(wù)。通常，安全回路由安全傳感器元件、安全邏輯元件組成，對(duì)于簡(jiǎn)單的安全功能，電氣工程師往往會(huì)選擇邏輯固定的安全繼電器作為邏輯元件。
　　但對(duì)于一些大型機(jī)械或者危險(xiǎn)性較高的機(jī)器，會(huì)面臨一些更加復(fù)雜的問(wèn)題。以注塑機(jī)舉例，一臺(tái)大型注塑機(jī)，安全門可能有多個(gè)，還需要考慮模具間有安全地毯，要控制的電機(jī)也有多個(gè)，同時(shí)還需要控制機(jī)械手的運(yùn)動(dòng)，機(jī)械手工作區(qū)還有防護(hù)欄等，對(duì)于這種需要多個(gè)安全監(jiān)控的應(yīng)用，安全繼電器已經(jīng)無(wú)法滿足要求，這時(shí)，通常就會(huì)用到安全控制器。
　　相比于安全繼電器，安全控制器不僅有更多的輸入點(diǎn)和輸出點(diǎn)，同時(shí)還具備可編程功能，可以處理非常復(fù)雜的邏輯，并進(jìn)行評(píng)估。
　　看到這里，很多人可能會(huì)問(wèn)，那既然是通過(guò)編程來(lái)實(shí)現(xiàn)復(fù)雜的邏輯控制，那為何不能用現(xiàn)在常見的穩(wěn)定性高、功能強(qiáng)的普通PLC呢?為何一定要用安全控制器呢?
　　今天，我們就來(lái)拆解和試用一款最新的安全控制器——Wieland(威瑯)最新開發(fā)的samos PRO COMPACT安全控制器，來(lái)看看對(duì)于機(jī)器安全，為何非要用安全控制器而不是普通PLC?
　　從外觀上看安全控制器的特性
　　我們拿到的這款samos PRO COMPACT控制器有一個(gè)主控制器和兩個(gè)模塊，分別是控制器CPU模塊SP-C0P2-ENI、數(shù)字量擴(kuò)展模塊SP-SDIO和模擬量擴(kuò)展模塊SP-SACR22。
　　我們先來(lái)一組的前、后、左、右、上、下視圖來(lái)對(duì)這塊安全控制器有一個(gè)感性認(rèn)識(shí)。
　從外觀上，我們可以看到， samos PRO COMPACT是一款緊湊型的安全控制器，其尺寸大小和普通的中小型PLC相仿，僅有45mm。不過(guò)這個(gè)控制器的外觀主色采用了安全設(shè)備常用的黃色，而系統(tǒng)中一些不具備安全功能的普通模塊，則是白色的，比如通訊模塊和一些普通的DI、DO。所以從控制器顏色上，我們就首先能看出安全控制器和普通PLC的區(qū)別，當(dāng)然除了黃色，有的品牌外觀采用的是紅色。
 

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20AD011C3AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

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PCL-836 6ch定時(shí)/計(jì)數(shù)卡，6個(gè)16BIT定時(shí)/計(jì)數(shù)器，6.8MHz

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IC676CBLPBF100 IP67 Profibus Cordset - 10 Meters - Female Connector w/Leads

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IC800SSI104RD2RR 4.3A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

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CBL-3C-MP-29 Power Cable, MTR-3S43-G, MTR-3S45, MTR-3S46, & MTR-3S6x-G Series Servo Motors

IC641CTL930 CIMPLICITY Control 90-30 Programmer with CD Documentation Library

IC800SLM020N2KE25 200W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRSTRN00300M iPower Option - Std 300 I/O Run

20AD8P0C3AYNNNC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

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280-PWRM24H-M2 ArmorConnect 3-PH Power Media drop cable

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6RA2875-6DV61 200A 380V

NI 9238

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A20B-0005-0610

1492-SPM3D040 MCB Supplementary Protector 4 A

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IC660HHC005 Hand-Held Monitor Cable

IC697ACC805 I/O Cable (64 conductor) for IC697Vxxxxx modules. Ten feet long

IC756XDV010E-925 "DV-Draw Development on Solarisx86 Op Sys, English v9.25"

FlexLogix System 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

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IC693MDL734 125 Vdc Output, (6 Points)

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Operator Interface 2711-K10G9L1 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT

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