1、TBM1120W1115控制系統(tǒng)主要功能
A、監(jiān)控功能:對皮帶稱配料過程的瞬時流量、日累計、月累計、年累計等參數(shù)進行檢測和監(jiān)視;
B、畫面顯示:通過計算機顯示器可顯示配料過程中有關(guān)控制參數(shù)的運行狀況,以及顯示實時配料曲線和表格;
C、打印管理:可隨時打印配料報表,以便保存和查詢;
D、TBM1120W1115通訊功能:工控機與PLC和配料稱重儀表之間進行可進行雙向數(shù)據(jù)及信息交換;
E、數(shù)據(jù)處理:系統(tǒng)可自動對采集的信號進行運算處理,并輸出到相應(yīng)的控制量;
F、控制功能:根據(jù)操作前相應(yīng)的設(shè)定值,自動控制設(shè)備的正常運行,包括PID調(diào)節(jié);
G、報警功能:上位機以畫面方式和聲光信號方式對各種參數(shù)超限或設(shè)備狀態(tài)異常進行報警。
2、TBM1120W1115鋼鐵廠配料控制系統(tǒng)的主要特點
A、在配料系統(tǒng)結(jié)構(gòu)上采用中小型集散控制系統(tǒng),實現(xiàn)了“分散控制,集中管理”,克服了“危險集中”的問題;
B、TBM1120W1115上位機和下位機相對獨立。具有手動、自動、半自動切換功能,聯(lián)機時,彼此間按特定協(xié)議互通信息,脫機時,單臺秤可獨立實現(xiàn)工藝閉環(huán)過程控制;
C、上位機遠離操作現(xiàn)場,提高了系統(tǒng)的穩(wěn)定性,改善了操作員的工作環(huán)境;
D、下位機選用可編程控制器,具有很強的抗干擾能力,編程簡單易于掌握,能在惡劣的環(huán)境中長期可靠的運行;
G、采用PID調(diào)節(jié),提高配料系統(tǒng)的配料精度,并能根據(jù)生產(chǎn)要求,設(shè)置最佳的工作開關(guān)時序,較好的解決料頭料尾問題,自動修改系統(tǒng)的物料配比;
三、配料系統(tǒng)的結(jié)構(gòu)及工作原理
1、TBM1120W1115控制系統(tǒng)的總體構(gòu)成拓撲圖及系統(tǒng)原理圖
本系統(tǒng)由兩套PLC系統(tǒng)和一套上位機監(jiān)控系統(tǒng)組成。PLC系統(tǒng)由兩個AB-300主站和26個輸料稱重傳送帶作為從站及專用通訊電纜組成,主站與從站通過PROFIBUS-DP通訊,
上位機監(jiān)控系統(tǒng)采用WindowsXP操作系統(tǒng),安裝RSlogix5000編程軟件及力控6.0組態(tài)軟件。
控制系統(tǒng)的總體構(gòu)成拓撲圖及系統(tǒng)原理圖如下所示:TBM1120W1115
TBM1.1
TBM1.2
TFM3.1-050-300-W1-115
TFM3.1-050-300-W1-220
TFM3.1-030-300-W1-220
TFM3.1-030-300-W1-115
TFM3.1-020-300-W1-115
TFM3.1-020-300-W1-220
TFM4.1-020-300-W1-115
TFM4.1-020-300-W1-220
TFM4.1-030-300-W1-115
TFM4.1-030-300-W1-220
TFM4.1-050-300-W1-115
TFM4.1-050-300-W1-220
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