TFM3.1-050-300-W1-220制袋充填包裝機(jī)廣泛應(yīng)用于食品、醫(yī)藥、化工等行業(yè)。根據(jù)其制袋與充填物料的方向不同,一般分為立式與臥式兩種形式。其中立式制袋充填包裝機(jī)適應(yīng)于松散體、膠體或液體的包裝。臥式適應(yīng)于各種形狀的固態(tài)或顆粒物料,如點(diǎn)心、面包、香料等。 我國目前立式袋成型機(jī)結(jié)構(gòu)復(fù)雜、調(diào)整機(jī)構(gòu)多,且包裝精度低,一般在±2%-3%之間,有的還在±3%以上,而國外同類產(chǎn)品包裝精度為±1%,且穩(wěn)定可靠。包裝速度低,機(jī)械式和一般伺服控制成型機(jī)耗電量大,封口不結(jié)實(shí),尤其是印有彩色圖案的商標(biāo)不能準(zhǔn)確到位,那是因TFM3.1-050-300-W1-220為包裝紙的實(shí)際運(yùn)動速度與預(yù)計的有誤差,積累起來會使商標(biāo)位置發(fā)生變動,迫切需要改進(jìn)。 本文就立式制袋機(jī)的封口機(jī)構(gòu)進(jìn)行智能設(shè)計,同時,采用LEC光電編碼器進(jìn)行位移測量,并借助于功能強(qiáng)大的單片計算機(jī)進(jìn)行數(shù)據(jù)處理和控制,能保證橫封器的開合與包裝袋的封口正好一致。提高了包裝速度,封口結(jié)實(shí),同時能使印有彩色圖案商標(biāo)定位切割準(zhǔn)確,圖形完整無缺。計算機(jī)控制、動畫顯示,可準(zhǔn)確計量不同參數(shù)下包裝情形并實(shí)時顯示設(shè)備運(yùn)行狀態(tài)。 二、封口機(jī)構(gòu)的創(chuàng)新設(shè)計 其原理簡介如下: 由給料機(jī)實(shí)期送粉料(膠體或液體)到包裝機(jī)上方的料斗器內(nèi),引進(jìn)速度由光電定位裝置控制,成卷的封口紙(或其它包裝材料)經(jīng)導(dǎo)輥帶動引進(jìn)至翻領(lǐng)成型器,被折彎后再由縱封器搭接成為圓筒狀,物料被自動計量后充填到制成的袋內(nèi),橫封器在進(jìn)行熱封切割的同時將袋筒間歇地向下牽引,最后形成搭接縱縫三面封口扁平袋,完成一個袋的封口。 此封口機(jī)構(gòu)能在同一臺設(shè)備上、同一豎直方向上自動完成TFM3.1-050-300-W1-220包裝袋成型、計量、打印日期、充填、封口、切斷、輸出等工序,所用包裝材料主要是具有可熱封的塑料單膜的各種復(fù)合膜(如紙-塑復(fù)合,塑-塑復(fù)合,鋁-塑復(fù)合等)。 系統(tǒng)采用LEC-200BM-G05D小型光電編碼器進(jìn)行位移測量,采用8031單片機(jī)進(jìn)行運(yùn)動控制,TFM3.1-050-300-W1-220能保證縱、橫向封接可靠且順利進(jìn)行,包裝紙的運(yùn)動速度能有效地得到控制,尤其是能保證印有彩色圖案的商標(biāo),定位切割準(zhǔn)確無誤。 三、定位色標(biāo)位移量的測量 利用光電傳感器跟蹤卷上的等距色標(biāo)而進(jìn)行自動控制。這樣,就要求印刷卷帶的圖案必須滿足一定條件:使標(biāo)記與底面色差明顯,或者讓標(biāo)記部位具有足夠的透明度甚至用沖孔來代替,以便配備相適應(yīng)的反射式或直射式光電傳感器;并根據(jù)包裝物品的大小、卷帶供送速度的快慢及檢測方法的不同,定位色標(biāo)應(yīng)有適當(dāng)?shù)男螤?、面積和足夠準(zhǔn)確的間距。
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TFM3.1-050-300-W1-220
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