TDM1.4-050-300-W1-000控制系統(tǒng)硬件設(shè)計(jì) 控制系統(tǒng)以8031單片為核心,由27256程序存儲器和 62256數(shù)據(jù)存儲、信號輸入、鍵盤、LED顯示器、硬件看門狗、互鎖保護(hù)以及電磁換向閥驅(qū)動(dòng)等電路組成。 在封口運(yùn)動(dòng)過程中,由編碼器輸出的脈沖信號經(jīng)傳輸線送到主機(jī)板上,8031每經(jīng)過一定時(shí)間從THx和(x為0或1)寄存器中取出測量值,通過LED數(shù)碼管顯示出來;另一方面把測量的定位色標(biāo)與其標(biāo)準(zhǔn)值進(jìn)行比較,如果其絕對值超過2mm(此值可通過鍵盤設(shè)定),就進(jìn)行自動(dòng)調(diào)整,直到調(diào)整到其位移差在設(shè)定值范圍內(nèi)。 五、軟件設(shè)計(jì) 系統(tǒng)采用MCS-51匯編語言編寫,采用模塊化結(jié)構(gòu)設(shè)計(jì),主要包括顯示、讀鍵、故障分析、報(bào)警、信號、取測量值、數(shù)據(jù)轉(zhuǎn)換、同步調(diào)整、執(zhí)行等功能模塊。 六、結(jié)語 此立式制袋充填封口機(jī)構(gòu)的創(chuàng)新改造設(shè)計(jì)TDM1.4-050-300-W1-000,其翻領(lǐng)袋成型器的制作,由計(jì)算機(jī)設(shè)計(jì)、加工而成的翻領(lǐng)袋成型器,能精確保證成型器各點(diǎn)的尺寸和精度。采用人機(jī)界面展現(xiàn)最簡單控制特性,使制袋長度、制袋速度、報(bào)警袋數(shù)、工作方式等一系列數(shù)據(jù)的設(shè)定和顯示通過觸摸屏輸入、顯示,TDM1.4-050-300-W1-000具有定位精度高、定位色標(biāo)測量值與標(biāo)準(zhǔn)值相減,其絕對值能保證小于2mm,而且機(jī)器能自動(dòng)調(diào)執(zhí)行模塊,能提高其封口速度。通過對湖北荊州食品包裝廠的立式制袋成品包裝機(jī)進(jìn)行的改進(jìn),封口速度由原來的150包/分,提高至3000包/分,其定位精度小于2mm,TDM1.4-050-300-W1-000且制成的袋外觀平整、挺括、形狀美觀、封邊熱合強(qiáng)度高。 采用LEC小光電編碼器進(jìn)行位移測量,采用8031單片機(jī)進(jìn)行運(yùn)動(dòng)控制,可且順利進(jìn)行,橫封器的開合與包裝袋的封口正好一致,尤其是能保證印有彩色圖案的商標(biāo),定位準(zhǔn)確無誤,圖形完整無缺。
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TDM1.4-050-300-W1-000
TDM1.4-100-300-W1-000
TDM1.2-050-300-W1-000/S100
TDM1.2-030-300-W1-000/S107
TDM1.2-050-300-W1-000/S108
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-1
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