TDM7.1-030-300-W1/S102控制系統(tǒng)的硬件部分主要有CNC數(shù)控系統(tǒng)、伺服系統(tǒng)和其他輔助元件三部分組成。 ?。?)CNC數(shù)控系統(tǒng) 數(shù)控系統(tǒng)選用中達(dá)六軸數(shù)控系統(tǒng),它是機(jī)械手臂的控制中心,除具有線性插補(bǔ)等運(yùn)動控制外,還能夠進(jìn)行畫面顯示、參數(shù)設(shè)定、程序編輯、PLC邏輯控制等。 ?。?)伺服系統(tǒng) 伺服系統(tǒng)選用7套臺達(dá)-A系列交流TDM7.1-030-300-W1/S102伺服驅(qū)動器和電機(jī)。其中ASDA 3kW*1臺、用于獨(dú)立控制機(jī)械D軸位移工作臺,拖動機(jī)械手臂前后運(yùn)動,使其能自由移動到生產(chǎn)線的任何地方。其伺服控制模式采用臺達(dá)交流伺服獨(dú)有的PR控制模式。 它的命令來源為臺達(dá)交流伺服位置指令寄存器8組內(nèi)部位置指令(參數(shù)P1-15~P1-30設(shè)定),伺服電機(jī)運(yùn)轉(zhuǎn)的速度則由參數(shù)P1-36~P1-43設(shè)定。 通過數(shù)控系統(tǒng)I/O輸出OUTPUT點(diǎn)Y0-Y3,配合伺服CN1接口的I/O,POS0~POS2與GTRG,就可以選擇8組中的一組來當(dāng)成位置指令來源。當(dāng)伺服CTRG信號上升沿觸發(fā)后,伺服電機(jī)便會向給定目標(biāo)運(yùn)動。 其余6臺伺服分別為:ASDA 2kW*1臺,控制機(jī)械手臂X軸空間移動;ASDA 1kW*2臺,控制機(jī)械手臂Y、Z軸的空間移動;ASDA 200W*2 臺,控制機(jī)械手臂A、B軸的空間TDM7.1-030-300-W1/S102移動;ASDA 100kW*1臺,控制機(jī)械手臂C軸的空間移動。 這六臺伺服采用的是速度控制模式,數(shù)控系統(tǒng)的伺服軸口輸出 +/-10V的模擬量電壓來控制伺服電機(jī)旋轉(zhuǎn),并實(shí)時(shí)通過伺服驅(qū)動器的PG分周比輸出OA/OB/OZ信號將伺服運(yùn)動狀態(tài)反饋給數(shù)控系統(tǒng),來實(shí)現(xiàn)半閉環(huán)控制的目的,來保證機(jī)械手臂的運(yùn)動精度。 (3)TDM7.1-030-300-W1/S102其他輔助元件 其他輔助元件主要有: 電子脈沖發(fā)生器(MPG手搖輪),規(guī)格DC5V,在手動和教導(dǎo)模式下,產(chǎn)生脈沖信號控制伺服軸位移。 動力變壓器,規(guī)格7.5kVA三相380V/三相220V,作用是給伺服系統(tǒng)提供動力電源。 TDM7.1-030-300-W1/S102控制變壓器,規(guī)格500VA,AC380V/AC220V,作用是給數(shù)控和伺服系統(tǒng)提供控制電源。 開關(guān)電源,規(guī)格500VA,DC24V,AC220V/DC24V,作用是給控制回路提供直流控制電源。 INPUT輸入板,規(guī)格NPN型,可以連接按鈕、行程開關(guān)、繼電器觸點(diǎn)等傳感器信號。 OUTPUT輸出板,規(guī)格NPN型,作用是控制中間繼電器、微型電磁閥等DC24V負(fù)載。 中間繼電器,規(guī)格DC24V,增加OUTPUT輸出板的容量,線路保護(hù)。 氣動電磁閥,規(guī)格DC24V,控制機(jī)械手夾緊氣缸和生產(chǎn)線其他輔助動作。 按鈕、開關(guān)若干,提供各種傳感信號。 通過上述硬件配置和架構(gòu)設(shè)計(jì),中達(dá)電通六軸數(shù)控系統(tǒng)便能夠通過速度模擬量電壓命令和外部的I/O輸出信號來控制一個(gè)六軸的機(jī)械手臂和一個(gè)獨(dú)立的位移工作臺運(yùn)動了。
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TDM7.1-030-300-W1/S102
TDM1.4-050-300-W1-000
TDM1.4-100-300-W1-000
TDM1.2-050-300-W1-000/S100
TDM1.2-030-300-W1-000/S107
TDM1.2-050-300-W1-000/S108
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-1
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