TDM1.2-100-300-W1-220/S100粉劑罐裝機在藥品生產(chǎn)中是不可缺少的設(shè)備,而目前國內(nèi)這種設(shè)備的罐裝速度和精度普遍不高,因此為提高此設(shè)備的罐裝速度和精度,已成為各制藥設(shè)備制造廠設(shè)計的重點,誰在該設(shè)備上技術(shù)領(lǐng)先,就能在藥機設(shè)備市場中把握先機,打開市場。 粉劑罐裝劑現(xiàn)在主要使用的藥品是人體注射的青霉素等針劑粉。TDM1.2-100-300-W1-220/S100使用針劑粉,目前在我國的醫(yī)院是一種主流,因為這樣能減少藥品在運輸過程中破損率,并且使用完的瓶子有利于環(huán)境回收。 現(xiàn)在的粉劑罐裝機的主要是使用PLC加步進電機來構(gòu)成的一套控制系統(tǒng),按照這種配置來控制的機器,罐裝精度在使用一段時間后不太穩(wěn)定,且罐裝速度難做到高速(每分鐘最多120-150瓶)。我們的解決方案是采用臺達的伺服ASD-A0421BA加上臺達DVPEH32 PLC作為控制系統(tǒng),其最高速度達到每分鐘3 00瓶。 系統(tǒng)配置: 臺達觸摸屏(DOP57CSTD) 1 臺 臺達EH系列PLC(DVP32EH00R) 1 臺 臺達變頻器 (VFD007M21A) 1 臺 臺達伺服(ASD-A0421BA ) 2 臺 該設(shè)備的運行參數(shù)主要有:罐裝量設(shè)定、罐裝量調(diào)整,速度設(shè)定等等,通過臺達觸摸屏的友好人機界面的參數(shù)設(shè)定,把指令傳送到PLC中,來控制整個系統(tǒng)的運行。 臺達伺服采用脈沖驅(qū)動,運行模式定于位置模式,變頻器作為主驅(qū)動,定位于V/F模式下,速度的調(diào)整使用外置電位器控制,方便操作者進行速度的設(shè)定,同時外部配有五個光電反饋信號傳感器,以檢測罐裝同步,粉劑料的添加等外部動作。 TDM1.2-100-300-W1-220/S100在這里使用臺達的PLC,主要因為其一個很大的優(yōu)勢:高速脈沖輸出最高可達到200多KHz脈沖數(shù),并且是兩路同時可運行此脈沖數(shù),如使用別的品牌PLC,成本將增加很多。 系統(tǒng)的優(yōu)勢: 該系統(tǒng)采用交流伺服控制,主要用于控制罐裝量的精度,因為伺服的重復性和穩(wěn)定性大大優(yōu)于步進控制器,所以控制的精度和速度上遠高與步進的控制,雖然其電氣部分的造價略高于步進控制系統(tǒng),但在現(xiàn)在一套設(shè)備的生產(chǎn)量是步進控制的兩倍,較大幅度提高藥廠的藥品生產(chǎn)產(chǎn)量。 結(jié)束語: 我國是藥品生產(chǎn)大國,該設(shè)備通過參加寧波藥機展后,定單不斷的飛到該設(shè)備生產(chǎn)廠,該企業(yè)以把此設(shè)TDM1.2-100-300-W1-220/S100備列為定型主打產(chǎn)品,并將在今后的產(chǎn)品中大量引入臺達伺服控制器。
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TDM1.2-100-300-W1-220/S100
TDM2.1-030-300-W1-220/S101
TDM1.2-050-300-W1-220/S102
TDM4.1-030-300-W1/S102
TDM1.2-100-300-W1-000/S102
TDM1.2-050-300-W1-000/S102
TDM1.2-030-300-W1-000/S102
TDM1.2-100-300-W1-000/S100
TDM3.3-030-300-W1
TDM1.3-030-300-W1-000
TDM1.3-050-300-W1-000
TDM1.3-100-300-W1-000
TDM7.1-015-300-W0/S102
TDM4.3-020-300-W0
TDM4.3-030-300-W1
TDM1.2-050-300-W1-000/S107
TDM1.3-030-300-W1-000/S102
TDM1.3-100-300-W1-000/S102
TDM1.3-100-300-W1-000/S100
TDM1.3-030-300-W1-000/S105
TDM1.3-050-300-W1-000/S105
TDM1.3-100-300-W1-000/S105
TDM7.1-030-300-W1/S102
TDM1.4-050-300-W1-000
TDM1.4-100-300-W1-000
TDM1.2-050-300-W1-000/S100
TDM1.2-030-300-W1-000/S107
TDM1.2-050-300-W1-000/S108
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-1
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