TDM7.1-030-300-W1統(tǒng)組成框圖 總線適配控制器是INTERBUS總線系統(tǒng)與PLC控制系統(tǒng)通信的核心，也是INTERBUS總線系統(tǒng)與PLC之間的橋梁，它的性能的優(yōu)劣對于整個控制系統(tǒng)都有很大的影響。本系統(tǒng)的PLC控制系統(tǒng)采用的是西門子公司的S7-400 PLC，所以選擇菲尼克斯電氣公司專門為西門子S7-400 控制系統(tǒng)生產(chǎn)的第四代總線適配控制器IBS S7 400 DSC/I-T（Dir mode）。該控制器與PLC系統(tǒng)間采用直接I/O模式通信。所謂直接模式，是指INTERBUS系統(tǒng)的輸入和輸出數(shù)據(jù)被直接拷貝到PLC的輸入和輸出地址區(qū)。使用上，IBS S7 400 DSTDM7.1-030-300-W1C/I-T被看作S7-400控制系統(tǒng)的一塊S5模塊。作為第四代標準診斷控制器（DSC），IBS S7 400 DSC/I-T不僅與西門子的S7-400 PLC完全兼容。 改造后的系統(tǒng)主要由PLC控制系統(tǒng)、INTERBUS總線和上位工控機組成。PLC主要完成包裝機組中各個設(shè)備的邏輯控制及溫度控制，上位工控機完成故障顯示、速度顯示、溫度設(shè)定值的設(shè)定和實際值的顯示、參數(shù)修改、產(chǎn)量和材料消耗統(tǒng)計及歷史數(shù)據(jù)保存等功能。PLC通過MPI通訊協(xié)議與上位工控機進行數(shù)據(jù)交換，上位工控機再通過CAN總線或以太網(wǎng)將各種機臺數(shù)據(jù)送到廠級MIS系統(tǒng)?？刂破髋c現(xiàn)場設(shè)備之間通過INTERBUS總線連接。 由圖1可以看到，各種傳感器和操作按鈕等檢測、控制信號一部分經(jīng)INTERBUS I/O 模塊組輸入PLC，一部分送至PLC直接驅(qū)動執(zhí)行機構(gòu)，以減少中間環(huán)節(jié)，提高系統(tǒng)的可靠性。繼電器、斷路器等低壓電器安裝在主動電柜中。而原機13個溫控器全部取消，由PLC模塊直接進行PID模糊控制，在工控機屏幕上可以進行各溫度點的溫度設(shè)定和溫度顯示。 控制系統(tǒng)的總線組態(tài)軟件選用菲尼克斯電氣公司的第四代INTERBUS系統(tǒng)組態(tài)軟件IBS CMD G4 4.51。IBS CMD G4是與PLC控制系統(tǒng)相互獨立的組態(tài)軟件。該軟件可以使用戶以可視化方式交互配置、操作、診斷INTERBUS網(wǎng)絡(luò)中所有的連接設(shè)備，設(shè)定INTERBUS總線設(shè)備與PLTDM7.1-030-300-W1C控制系統(tǒng)通信的內(nèi)存區(qū)域。通過對總線適配控制器進行配置，設(shè)置了標準寄存器和地址區(qū)，寄存器最終被映射到PLC的輸入和輸出區(qū)。標準寄存器包括兩個診斷寄存器和三個標準功能寄存器，診斷寄存器包括診斷狀態(tài)寄存器（輸入字）和診斷參數(shù)寄存器（輸入字）。 PLC控制軟件編程采用STEP 7。其編程思想及過程為： 1）TDM7.1-030-300-W1消化原機圖紙，理解其控制邏輯； 2）現(xiàn)場了解工藝操作過程，熟悉工藝流程； 3）軟件控制邏輯基本和原控制板邏輯保持一致，如信號連動、互鎖、移位寄存器操作等； 4）結(jié)合現(xiàn)場工藝對部分邏輯作簡化、修改，使控制方式更簡潔、合理
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TDM7.1-030-300-W1
TDM4.1-020-300-W0/S102
TDM1.2-100-300-W1-115
TDM1.2-030-300-W1-000/S105
TDM1.2-050-300-W1-000/S105
TDM1.2-100-300-W1-000/S105
TDM1.2-030-300-W1-220/S100
TDM1.2-100-300-W1-220/S100
TDM2.1-030-300-W1-220/S101
TDM1.2-050-300-W1-220/S102
TDM4.1-030-300-W1/S102
TDM1.2-100-300-W1-000/S102
TDM1.2-050-300-W1-000/S102
TDM1.2-030-300-W1-000/S102
TDM1.2-100-300-W1-000/S100
TDM3.3-030-300-W1
TDM1.3-030-300-W1-000
TDM1.3-050-300-W1-000
TDM1.3-100-300-W1-000
TDM7.1-015-300-W0/S102
TDM4.3-020-300-W0
TDM4.3-030-300-W1
TDM1.2-050-300-W1-000/S107
TDM1.3-030-300-W1-000/S102
TDM1.3-100-300-W1-000/S102
TDM1.3-100-300-W1-000/S100
TDM1.3-030-300-W1-000/S105
TDM1.3-050-300-W1-000/S105
TDM1.3-100-300-W1-000/S105
TDM7.1-030-300-W1/S102
TDM1.4-050-300-W1-000
TDM1.4-100-300-W1-000
TDM1.2-050-300-W1-000/S100
TDM1.2-030-300-W1-000/S107
TDM1.2-050-300-W1-000/S108
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-220
TFM3.1-050-300-W1-1
Incr Encoder UTOPH-81AVF
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Yaskawa SGDH-50DE 3363C _JUSP-NS300
YASKAWA CIMR-22CS
Yaskawa Electric Servopack Servo Drive Model SGDB-15ADG
Yaskawa 100W Servo Drive SGD-01AP
YASKAWA CACR-SR15SZ1SDY214
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Yaskawa JUSP-NS100
0190-06319 YASKAWA
JANCD-FC242 Yaskawa
Yaskawa Thermal Overload Relay, RHP-15/7.5, USED, WARRANTY
YASKAWA TDB-P75LB2/TDB-P75LB
Yaskawa 100W Servo Drive SGDP-01AP
YASKAWA SGMP-02A3G22,HD CP-20A-11-J202B-SP
YASKAWA DRIVEPACK SERVO UNIT SGDC-50DSA
Yaskawa Motor USASEM-15AC10B USASEM15AC10B
Yaskawa JGSM-06 Position Controller
YASKAWA ELECTRIC DP9420007 NSPP DP9420007
YASKAWA YPCT31094-1
YASKAWA ELECTRIC SERVOPACK MODEL SGDA-08AS 200-230VAC
SGM-04U3B4L Yaskawa AC Servo Motor SIGMA I 200VAC 2.6A
Yaskawa JANCD-SP01, DF8100269, sed, WARRANTY
Yaskawa SGDS-08A15A
YASKAWA CIMR-V7AM43P7
YASKAWA CIMR-P7U4015
YASKAWA CIMR-J7AM40P2 J7 DRIVE CIMRJ7AM40P2
JANCD-FC224 Yaskawa
YASKAWA SGM-08A2FJ34 FUJI SAM1300
YASKAWA AC Drive CIMR-V7CU21P54
USASEM-10HS13 Yaskawa
YASKAWA CIMA-J7AA20P4 0.4kW CIMRJ7AA20P4
YASKAWA 100W AC Servo Drive SGDS-01A01A
Yaskawa RKH-35/8B Thermal Relay, 8A, USED, WARRANTY
Yaskawa CIMR-37A
Yaskawa Electric SGDF-A1CS
YASKAWA R01SA
YASKAWA SGDA-08AP SERVOPACK 230V 750W 4.4A 1PH
Yaskawa GPD506/P5 CIMR-P5M4037
Yaskawa JANCD-MM20 REV B PC Board
Yaskawa Memocon-SC JAMSC-IF64 b module card
YASKAWA SGDV-5R5A11A SERVO PACK WORKING
YASKAWA SG-DB-15ADG SERVO PACK
YASKAWA Inverter CIMR-J7AA21P5
Yaskawa 120CPS11300
Yaskawa CDMR-MR-5.5K
YASKAWA CIMR-F7U42P21F
Yaskawa CIMR-E7U4011
Yaskawa SERVOPACK CACR-UIR020202FD CACR-UIR 020202FD P00 D00
Yaskawa SGM-A5L3B2L
Yaskawa USAGED-09A22K
YASKAWA UGTMEM-06LSF21
YASKAWA SII AMPLF.MATING CONN,MAIN AC PWR30W TO 400W
YASKAWA USASGM-15-HGA1 SERVO MOTOR USASGM15HGA1
Yaskawa 87350-23001 PLC Module 8735023001
Yaskawa SGDS-01A01A & SGMPS-01ACA21
YASKAWA B2914 Bestact
Yaskawa Electric Servopack SGDM-02ADA SGMAH-02AAA41
Yaskawa JAMSC-B1074-1 B1074-1V
Yaskawa 87350-12111-S206 PLC Module 8735012111
Yaskawa 87350-24004-S011 PLC Module 8735024004
Yaskawa CIMR-XCAA20P2 0.2kW CIMR-XCA A20P2
Yaskawa Drive Servopack CPCR-MR-162 CPCRMR162 MR162
YASKAWA SGDH-20AE
YASKAWA SG0B-1AADG
YASKAWA CACR-SR05B21SSY367
YASKAWA UUX000441
Yaskawa INDEXER UNIT JUSP-NS600
SGMP-15AWYR12 YASKAWA
YASKAWA JANCD-MM20 REV.B DF8202136
Yaskawa CACR-SR-10SB1AF
Yaskawa Encoder MOTOMAN # 479508-2
YASKAWA CACR-SR15BC1KSY392
YASKAWA DF8100494
YASKAWA ELECTRIC SERVOPACK JUSP-ACP07AA
YASKAWA UGCMEM-08MC45 UGCMEM-08-MC45
YASKAWA SGM-02U3B4CL 0.637NM SERVO MOTOR
YASKAWA SERVO DRIVE SGDM-A5ADA 50W
YASKAWA MAGNETEK PC CIRCUIT BAORD JANCD-MB20
YASKAWA CIMR-G5C4011 VARISPEED DRIVE 616G5 CIMRG5C4011
Yaskawa JANCD-GFG01 PCB Board
YASKAWA SERVOPACK SGDS-08A12A
Yaskawa JANCV-MBB01 CNC PCB Board
Yaskawa JANCD-HA02 PC Board
Yaskawa VFD 1hp 460v CIMR-V7AU40P4
YASKAWA SGDS-08A12A
Yaskawa Electric Servopack SGD-01AN Servo Drive NIB SGD01AN
Yaskawa JANCD-MIO04
YASKAWA JEPMC-AN2910
YASKAWA JANCD-MI004 DF92012214
YASKAWA SGM-02U3B2L
YASKAWA JASPD-DS005B CPCC-PP160A POSITIONPACK-160A
Yaskawa SGDV-2R8A01A 002000 Servopack FreeShip
YASKAWA ELECTRIC 73600-A0151PC COMPONENTS
Yaskawa AC servomotor USAREM-02YR21
YASKAWA SERVO DRIVE SGD-01BP CNC/ROUTER
YASKAWA Servopack CACR-PR15
Yaskawa UGMMEM-13AA1S RPM 3000 (2731)
Yaskawa Thermal Overload Relay, RH-18/0.8MP, USED, WARRANTY
Yaskawa Thermal Overload Relay, RH-18/0.1MP, USED, WARRANTY
Yaskawa Thermal Overload Relay, RH-18/0.37P, USED, WARRANTY
Yaskawa CIMR-G7U4018 AC Drive 480V - NIB! CIMRG7U4018
YASKAWA CIMR-JU4A0001BAA DRIVE CIMRJU4A0001BAA
Yaskawa Board JANCD-FC200-1 JANCDFC2001
YASKAWA ABSO CARD JANCD-MFC03-2
Yaskawa 15W AC Servo Drive SGD-A2CPY14 SGD-A2CP
YASKAWA SERVOPACK SGDS-08A75A 750W
YASKAWA YPCT11071-1A YPCT110711A ETC610021-S5016
Yaskawa JANCD-I002, WARRANTY
YASKAWA USASEM-50FJ12 AC SERVO MOTOR 3000RPM
YASKAWA ELECTRIC JRMSI-MB21 USPP JRMSIMB21
Yaskawa Minertia J02SC2 909971-2
Yaskawa 87820-03200 PLC Module 8782003200
Yaskawa Servopack CPCR-02-TF1A
YASKAWA ELECTRIC JANCD-CP07C USPP JANCDCP07C
YASKAWA SERVOPACK SGDS-15A12A
Yaskawa SGMDH-32A2A-YR13
Yaskawa servo motor USAGED-09A22K
YASKAWA JARCR-XFL02B
YASKAWA USAREM-03CFJ51 AC SERVO MOTOR 3000RPM
Yaskawa 100W Servo Drive SGDS-01A12A
Yaskawa AC Servo motor USASEM-05A32 462W
yaskawa servomotor sgms-506ab
Yaskawa 200W AC Servo Motor SGME-02AF12B
YASKAWA POWER CARD PX-3081392 PX40-T032S04
Yaskawa USAFED-02FS2S USAFED02FS2S
Yaskawa Yasnac CPS-15
Yaskawa UGCMEM-04-MC55 UGCMEM04MC55
Yaskawa Servopack SGDF-A2CS Free Ship
YASKAWA CONTACTOR HC-4E HC-4E2T THERMAL RELAY RH-18
Yaskawa 87350-11000 PLC Module 8735011000
Yaskawa CIMR-F7U21P5
YASKAWA SGM-02A312
MAGNETEK YASKAWA CIMR-G5M47P51F IMPULSE G+ SER. 2 ADJUSTABLE FREQUENCY/ VECTOR
CRANE CONTROLS GPD515C-B021 G5M47P5
YASKAWA ETC613041 DRIVE BOARD PCB 9AMP 5HP 460V
Yaskawa JGSM-06 Position Cont Unit 73051-00060 JGSM06
JANCD-FC310 Yaskawa
Yaskawa Servo Motor SGMGH-44DCA6F
Yaskawa SGM-A3A314
