一、NAM1.3-08工藝流程
實現(xiàn)墻體材料的質(zhì)量達(dá)標(biāo),靠傳統(tǒng)的繼電器控制的老設(shè)備,是達(dá)不到要求的,國內(nèi)大部分做墻材設(shè)備的廠家都選擇了用PLC來進(jìn)行控制,下面這個方案是采用奧越信200系列PLC與組態(tài)王完成的整套生產(chǎn)設(shè)備的控制。每個設(shè)備都由單一的奧越信CPU224C加數(shù)字量和模擬量開關(guān)完成的控制,每個設(shè)備都由以太網(wǎng)模塊連接到交換機(jī),使整個車間的所有設(shè)備都可由車間任意一臺電腦進(jìn)行遠(yuǎn)程控制。
工藝流程圖
二、NAM1.3-08配料系統(tǒng)(其中一個設(shè)備)
配料系統(tǒng),是墻材工藝最重要的一個環(huán)節(jié),直接關(guān)系到產(chǎn)品的質(zhì)量,如下圖控制畫面,配料是將水泥、石灰、鋁粉、配合料漿和水經(jīng)過計量之后攪拌的過程,每種原料都需要經(jīng)過計量,通過PLC采集的數(shù)據(jù)實時反饋在電腦上,產(chǎn)品不同,對應(yīng)的料的量不同,可直接于畫面進(jìn)行修改??勺詣右部墒謩优淞?。這個系統(tǒng)的控制對各原料的計量要求非常高,所以對于PLC的運行速度及計算能力非常高,并且這個系統(tǒng)要控制的量非常多,選型時選用了奧越信CPU224C帶上若干奧越信數(shù)字量與模擬量模塊及以太網(wǎng)通訊模塊(總數(shù)為七個擴(kuò)展模塊)
三、總結(jié)
NAM1.3-08采用奧越信PLC與組態(tài)王實現(xiàn)控制整個車間設(shè)備的一個遠(yuǎn)程控制,大大降低了人員的成本、提高了產(chǎn)品的質(zhì)量。電腦畫面上可以實時監(jiān)控設(shè)備的運行狀態(tài)與更改數(shù)據(jù),以便更好的控制每個設(shè)備。NAM1.3-08以太網(wǎng)的通訊模式讓整個車間的設(shè)備每個電腦都可以控制,生產(chǎn)數(shù)據(jù)自動生成報表,讓工廠生產(chǎn)運行狀態(tài),變得一目了然,讓管理更加簡潔有效。
PLC帶給我們的方便遠(yuǎn)不止這些,讓我們共同學(xué)習(xí),用PLC解決工業(yè)控制難題,用PLC便捷我們的生活。
----商務(wù)熱線---廈門興銳達(dá)自動化設(shè)備有限公司
聯(lián)系人:王文光
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NAM1.3-08
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