NAM04.2-480-0650-NE-230通過典型應(yīng)用程序的組合和靈活應(yīng)用，以完成大多數(shù)常規(guī)程序的設(shè)計(jì)，是一般設(shè)計(jì)人員使用的基本方法之一，可以供初學(xué)者參考。假設(shè)某車間排風(fēng)系統(tǒng)，采用S7-200PLC控制，并利用工作狀態(tài)指示燈的不同狀態(tài)進(jìn)行監(jiān)控。
OFweek工控網(wǎng)訊：西門子PLC程序的設(shè)計(jì)無規(guī)定的方法，只要?jiǎng)幼骺煽?、程序?jiǎn)捷、明了便是好程序。至于采用的是什么樣的方法、何種語言，這并不重要。
通過典型應(yīng)用程序的組合和靈活應(yīng)用，以完成大多數(shù)常規(guī)程序的設(shè)計(jì)，是一般設(shè)計(jì)人員使用的基本方法之一，可以供初學(xué)者參考。
NAM04.2-480-0650-NE-230假設(shè)某車間排風(fēng)系統(tǒng)，采用S7-200PLC控制，并利用工作狀態(tài)指示燈的不同狀態(tài)進(jìn)行監(jiān)控，指示燈狀態(tài)輸出的控制要求如下：
?、倥棚L(fēng)系統(tǒng)共由3臺(tái)風(fēng)機(jī)組成，利用指示進(jìn)行報(bào)警顯示：
?、诋?dāng)系統(tǒng)中有2臺(tái)以上風(fēng)機(jī)工作時(shí)，指示燈保持連續(xù)發(fā)光；
?、郛?dāng)系統(tǒng)中沒有風(fēng)機(jī)工作時(shí)，指示燈以2Hz頻率閃爍報(bào)警：
④當(dāng)系統(tǒng)中只有l(wèi)臺(tái)風(fēng)機(jī)工作時(shí)，指示燈以0.5Hz頻率閃爍報(bào)警。
根據(jù)以上要求，PLC的程序設(shè)計(jì)可以按照如下步驟進(jìn)行。
1.確定I/O地址
為了實(shí)現(xiàn)本控制要求，系統(tǒng)至少應(yīng)有3個(gè)輸入與1個(gè)輸出，假設(shè)所確定對(duì)應(yīng)的輸入/輸出地址與狀態(tài)如表9-5.1所示。
NAM04.2-480-0650-NE-230在以上PLC地址確定以后，即可以進(jìn)行PLC程序的設(shè)計(jì)。PLC程序的設(shè)計(jì)可以根據(jù)系統(tǒng)的基本動(dòng)作要求，分步進(jìn)行編制，并充分應(yīng)用前述的典型程序。
2.閃爍信號(hào)的生成程序
根據(jù)控制要求，為了實(shí)現(xiàn)控制要求中的報(bào)警燈閃爍，可以首先設(shè)計(jì)報(bào)警燈的閃爍信號(hào)生成程序。
注意：在大多數(shù)PLC中，一般都有特定頻率的閃爍信號(hào)(系統(tǒng)內(nèi)部繼電器或標(biāo)志位)，當(dāng)閃爍頻率與系統(tǒng)信號(hào)一致時(shí)，可以直接使用系統(tǒng)信號(hào)。
本控制要求中有2Hz、0.5Hz兩種頻率的閃爍信號(hào)，可以采用圖所示的閃爍信號(hào)生成程序。
圖中采用的定時(shí)器T33、T34、T35、T36的計(jì)時(shí)單位均為lOms，定時(shí)器時(shí)間設(shè)定T33、T34為250ms(常數(shù)25)，用于產(chǎn)生2Hz頻率閃爍；T35、T36為Is(常數(shù)100)，用于產(chǎn)生0.5Hz頻率閃爍。
MO.1為2Hz頻率閃爍啟動(dòng)信號(hào)，M0.2為2Hz頻率閃爍輸出：M0.3為0.5Hz頻率閃爍啟動(dòng)信號(hào)，M0.4為0.5Hz頻率閃爍輸出。
3.風(fēng)機(jī)工作狀態(tài)檢測(cè)程序
風(fēng)機(jī)工作狀態(tài)檢測(cè)程序可根據(jù)已知條件以及I/O地址表，分別對(duì)2臺(tái)以上風(fēng)機(jī)運(yùn)行、沒有風(fēng)機(jī)運(yùn)行、只有l(wèi)臺(tái)風(fēng)機(jī)運(yùn)行三種情況進(jìn)行編程，假設(shè)以上三種情況對(duì)應(yīng)的內(nèi)部繼電器存儲(chǔ)元件分別為MO.O、MO.1、M0.3，可以得到程序如圖9-5.2所示。
4.指示燈輸出程序
NAM04.2-480-0650-NE-230指示燈輸出程序只需要根據(jù)風(fēng)機(jī)的運(yùn)行狀態(tài)與對(duì)應(yīng)的報(bào)警燈要求，將以上兩部分程序的輸出信號(hào)進(jìn)行合并，并按照規(guī)定的輸出地址控制輸出即可。
合并圖9-5.1與圖9-5.2程序后，可以得到指示燈輸出程序如圖9-5.3所示。
圖9-5.3中事實(shí)上MO.I、M0.3分別是M0.2、M0.4的啟動(dòng)條件，因此，利用M0.2直接代替MO.1與M0.2“與”運(yùn)算支路；M0.4直接代替M0.3與M0.4“與”運(yùn)算支路也可以得到同樣的結(jié)果。
此外，由圖9-5.2可見，MO.O、MO.1、M0.3不可能有2個(gè)或2個(gè)以上同時(shí)為“1”的可能性，因此，程序設(shè)計(jì)時(shí)不需要在圖9-5.3中再考慮輸出程序中的“互鎖”條件。
5.完整的程序
NAM04.2-480-0650-NE-230作為本控制要求的完整實(shí)現(xiàn)程序，只需要將以上3部分梯形圖進(jìn)行合并即可。對(duì)于指示燈信號(hào)來說，無須考慮1個(gè)PLC循環(huán)時(shí)間的影響，因此，程序的先后次序?qū)?shí)際動(dòng)作不產(chǎn)生影響。
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GE Fanuc IC697CPU771E IC697CPU771 CPU
GE Fanuc IC697CPU771C IC697CPU771 CPU
SABJ// FANUC 5S AO6B-0314-B005 AC SERVO MOTOR NEW
GE FANUC A20B-3300-0448/08B A20B-3300-0448/07A NEW A20B-3300-0448
GE FANUC A16B-1010-0150/05A A16B-1010-0150
Fanuc: SERVO MOTOR - A06B-0502-B062#7076
GE FANUC HORNER HE693STP111D HE693STP111 NEW
Fanuc Velocity Control Unit Servo A06B-6047-H201
Fanuc Motor A06B-0514-B574#0008-R_A06B0514B5740008R_A860-0356-T101_AO6B0514B574
FANUC A06B-6093-H114 SERVO AMPLIFIER UNIT B SERIES
GE FANUC 90-70 CPU IC697CPU782 Power supply Rack Comm/Input/Output/Thermocouple
GE FANUC S "S" CURVE INTEGRATOR GENERATOR BOARD 193X701CRG01
GE FANUC SERIES SIX IC600LR616K IC600LR616 MEMORY IC600LR616A
GE FANUC PROFACE GP550-TCM2-220 GP550 TCM2 220 GRAPHIC
FANUC DEVICENET MOTHERBOARD A16B-2203-0190/07B
SASW// FANUC A06B-6066-H011 SERVO AMPLIFIER USED
SASW// FANUC A06B-0202-B805 AC SERVO MOTOR USED
GE FANUC 90-70 INPUT IC697MDL653E IC697MDL653 NEW SEAL
GE FANUC HORNER HE693ASC900H HE693ASC900 NEW
Rebuilt GE Fanuc AC Servo Motor A06B-0505-B032#7000 Model 20S 1500 RPM 142 V
A20B-3300-0170 Fanuc CPU Card 16i 18i CNC
Spindle drive PCB A20B-2001-0781 FANUC spindle control board type Alpha
Fanuc power supply A20B-8100-0820 for CNC machine control
GE FANUC A06B-6058-H002 SERVO AMPLIFIER
FANUC A20B-0009-0539 24J SERVO DRIVE AC TOP CARD JAPAN
GE FANUC IC752VCS006B IC752VCS TOUCH SCREEN VIEWSTATION
GE Fanuc A20B-1003-0180/01A A20B-1003-0180 ISB NEW
FANUC A16B 1000 0030 03B pcb011
GE Fanuc 531X300CCHACM1 531X300 CONTROL PCB
GE FANUC A20B-1000-0662/01A A20B-1000-0662 NEW
GE FANUC 90-70 INPUT IC697MDL653A IC697MDL653 NEW
GE FANUC MOTOR A06B-0310-B032 A860-0321-T122 2-OS
VERY NICE GE FANUC PC BOARD CIRCUIT CARD MODEL A16B-1000-0030 GENERAL ELECTRIC
FANUC Smartscreen 13" CRTXXXXXC1A-D
Fanuc A16B-1010-0050 / 04A Mother Board
GE Fanuc BOARD A20B-0006-0871/03A A20B-0006-0871
GE FANUC AC SERVO MOTOR A06B-0142-B084 #F000 ( A06B0142B084#F000 )
NIB FANUC A860-0392-T014 # M SP BUILT-IN SENSOR W/ RING MAKINO Z611AI104300
SASW// FANUC A06B-0743-B201 AC SPINDIE MOTOR USED
A06B-6093-H112 FANUC SERVO AMPLIFIER -= ONE YEAR WARRANTY=-
New Fanuc Servo Motor A06B-0123-B076 #7000 Alpha 3/3000 C964C6754 B-65142E TMRO
GE FANUC A20B-8001-0870/01A .A20B-8001-0870 NEW
