一.KULICKE & SOFFA 01483-4203-000-08引言
在石化行業(yè)的煉油裝置中，過去很少有采用變風(fēng)量、變流量控制方式的，多是由鼠籠式異步電機(jī)拖動(dòng)，進(jìn)行恒速運(yùn)轉(zhuǎn)。當(dāng)需要調(diào)節(jié)風(fēng)量、流量時(shí)，實(shí)際采用的辦法是調(diào)節(jié)擋板或節(jié)流閥，這種控制雖然簡單，但從節(jié)省能源的觀點(diǎn)來看，是很不經(jīng)濟(jì)的。采用變頻器對(duì)風(fēng)機(jī)、水泵類負(fù)荷進(jìn)行轉(zhuǎn)速控制，對(duì)節(jié)約能源、提高經(jīng)濟(jì)效益具有重要意義。
上海石油化工股份有限公司2007年在金山石化新建的120萬噸/年延遲焦化裝置中對(duì)部分380V電壓等級(jí)的泵類、風(fēng)機(jī)首次引入Danfoss變頻調(diào)速控制，以適應(yīng)操作條件、工況變化。投產(chǎn)后，變頻器運(yùn)行穩(wěn)定，既得到了良好的工藝控制手段又節(jié)約了電力，取得了很好的效益。
二．項(xiàng)目簡介
延遲焦化技術(shù)是一種渣油輕質(zhì)化最主要的加工方法之一，具有投資少，操作費(fèi)用低，轉(zhuǎn)化深度高等優(yōu)點(diǎn)。所謂延遲焦化是指石油的二次加工技術(shù)，以貧氫的重質(zhì)油為原料，在高溫(約500℃)進(jìn)行深度的熱裂化和縮合反應(yīng)，從而得到氣體、柴油、汽油、蠟油和焦炭的技術(shù)。延遲是指將焦化油(原料油或循環(huán)油)經(jīng)過加熱爐加熱迅速升溫至焦化反應(yīng)溫度，在反應(yīng)爐管內(nèi)不生焦，KULICKE & SOFFA 01483-4203-000-08而進(jìn)入焦炭塔再進(jìn)行焦化反應(yīng)。本次新建的120萬噸/年延遲焦化裝置分三個(gè)部分：主要設(shè)備是加熱爐和焦炭塔。
采用一爐兩塔的工藝路線。（1）分餾部分，主要設(shè)備是分餾塔。（2）焦化氣體回收和脫硫，主要設(shè)備是吸收解吸塔，穩(wěn)定塔，再吸收塔等。（3）水力除焦部分。（4）焦炭的脫水和儲(chǔ)運(yùn)。（5）吹氣放空系統(tǒng)。（6）蒸汽發(fā)生部分。（7）焦炭焙燒部分。選定爐出口溫度為495～500℃，焦炭塔頂壓力為0.15～0.2 Mpa。
三．KULICKE & SOFFA 01483-4203-000-08裝置工藝要求及變頻節(jié)能空間
原質(zhì)重油由柴油泵從柴油集油箱（219 oC）抽出后分二路，一路返回柴油集油箱下作為熱回流，另一路至柴油-原料換熱箱，換熱至156 oC后，分出一部分返回分餾塔。經(jīng)分餾塔頂空冷器冷卻后再分出兩股，一股作為溫控流股返回分餾塔，另一股經(jīng)貧吸收柴油冷卻器冷至40oC后由貧吸收柴油泵打入柴油吸收塔作為柴油吸收劑，余下部分柴油經(jīng)柴油冷卻器冷卻至50oC作為柴油產(chǎn)品出裝置。
裝置中分餾塔頂空冷器及蠟油空冷器，總數(shù)5臺(tái)，每臺(tái)功率37KW，當(dāng)氣溫突變時(shí)，空冷器經(jīng)常發(fā)生偏流現(xiàn)象，只能依靠人工開（停）空冷器來調(diào)節(jié)溫度，一方面經(jīng)常造成空冷過剩使用，浪費(fèi)電力；另一方面使C-6202主分餾塔的溫度和壓力難以控制，從而影響了產(chǎn)品餾的出口合格率。
焦炭塔吹汽、冷焦過程產(chǎn)生的大量高溫蒸汽及夾帶的少量油氣進(jìn)入放空塔下部，從頂部打入蠟油餾分，洗滌下油氣中的柴油及以上餾分。放空塔底重油由放空塔底泵抽出，送經(jīng)水箱冷卻器冷卻后，一部分作為放空塔頂回流，控制塔頂氣相溫度150oC左右。另一部分在液面控制下送裝置外污油罐分水處理后可回揀。放空塔頂出來的大量蒸汽及油氣經(jīng)放空塔頂空冷器、放空塔頂后冷器冷卻到40oC進(jìn)入放空塔頂氣液分離罐，分出的輕污油由污油泵送出裝置，污水由污水泵送至冷切焦水系統(tǒng)隔油處理后作為冷切焦水補(bǔ)充水。
KULICKE & SOFFA 01483-4203-000-08這一工藝流程中除高壓機(jī)泵外，另有一些配置380V電壓泵類的負(fù)荷，總數(shù)7臺(tái)，從37KW-160KW分多個(gè)功率段，在實(shí)際運(yùn)行中存在變流量調(diào)節(jié)的要求，以前主要靠人工調(diào)節(jié)閥門開度，且大部分是放在閥門開度的70％-80％左右固定位置，甚至有些閥門的開度只有20％，系統(tǒng)運(yùn)行在節(jié)流工作狀態(tài)，閥門上的能量損失全部被浪費(fèi)。
變頻器在延遲焦化裝置上的應(yīng)用，改變了以往使用節(jié)流方法調(diào)整泵類、風(fēng)機(jī)的轉(zhuǎn)速，可取得較明顯的經(jīng)濟(jì)效益。同時(shí)變頻器的應(yīng)用減少甚至避免了因工頻運(yùn)行大電流沖擊引起的調(diào)節(jié)閥及進(jìn)出口管路的磨損現(xiàn)象，延長了設(shè)備的使用壽命。
在設(shè)備運(yùn)行期間，讀取了變頻運(yùn)行狀態(tài)下的一些數(shù)據(jù)，和電機(jī)額定數(shù)據(jù)比較可以明顯反映出設(shè)備有很大的節(jié)能空間。
2010年6月2日——全球領(lǐng)先的電力和自動(dòng)化技術(shù)集團(tuán)ABB近日宣布，將為山東南山鋁業(yè)股份有限公司建設(shè)的國內(nèi)第一套“三機(jī)架鋁帶冷連軋機(jī)”提供全套量身定制的自動(dòng)化解決方案，幫助南山鋁業(yè)在鋁加工特別是高品質(zhì)制罐料市場進(jìn)一步提高競爭力，保持其在國內(nèi)鋁材行業(yè)市場的領(lǐng)導(dǎo)地位。
ABB過程自動(dòng)化業(yè)務(wù)部北亞區(qū)和中國區(qū)負(fù)責(zé)人柏軻表示：“很高興看到ABB的領(lǐng)先自動(dòng)化技術(shù)能夠參與并幫助中國鋁加工行業(yè)應(yīng)用全球最先進(jìn)的生產(chǎn)工藝。ABB是全球自動(dòng)化技術(shù)領(lǐng)域的領(lǐng)導(dǎo)企業(yè)，在軋機(jī)領(lǐng)域擁有豐富的經(jīng)驗(yàn)和雄厚的技術(shù)，與南山鋁業(yè)的合作再次證明了我們的實(shí)力?！?br />
山東南山集團(tuán)輕合金有限公司總經(jīng)理宋昌明說：“雙方在冷軋機(jī)項(xiàng)目上多年來有著成功的合作。ABB是負(fù)責(zé)任和可信賴的供應(yīng)商，未來我們希望繼續(xù)與ABB公司密切合作并不斷擴(kuò)大合作范圍?！?br />
南山鋁業(yè)此次采用全球最新工藝新建的三機(jī)架鋁帶冷連軋機(jī)將于2012年正式投入使用，生產(chǎn)線設(shè)計(jì)年產(chǎn)量35萬噸，居全國同行業(yè)前列。ABB為這套設(shè)備量身定制了全套自動(dòng)化解決方案，包括自動(dòng)化系統(tǒng)、計(jì)算機(jī)系統(tǒng)、數(shù)學(xué)模型、電機(jī)和傳動(dòng)系統(tǒng)、儀表等。同時(shí)，ABB還將提供包括工程設(shè)計(jì)、安裝督導(dǎo)、現(xiàn)場調(diào)試在內(nèi)的一系列支持服務(wù)。
ABB的自動(dòng)化解決方案可以使冷連軋機(jī)實(shí)現(xiàn)高精度的厚度控制，將厚度公差控制在幾微米的范圍內(nèi)，滿足了鋁罐材生產(chǎn)中對(duì)厚度精度的苛刻要求，保證了產(chǎn)品質(zhì)量。其控制系統(tǒng)采用了ABB中壓傳動(dòng)ACS6000和低壓傳動(dòng)ACS800等先進(jìn)設(shè)備，通過ABB領(lǐng)先的DTC（直接轉(zhuǎn)矩控制）技術(shù)，可以對(duì)電機(jī)轉(zhuǎn)距和速度進(jìn)行快速和精確控制，有效提高軋機(jī)控制精度，減少計(jì)劃外停機(jī)，從而幫助客戶提高軋機(jī)的工作效率，減少維護(hù)成本。
ABB在金屬加工行業(yè)軋機(jī)控制技術(shù)方面居全球領(lǐng)先地位，特別是在鋁加工行業(yè)更是行業(yè)翹楚。ABB自上世紀(jì)80年代初以來已經(jīng)參與中國多個(gè)大型鋁加工項(xiàng)目，如中鋁東北輕合金，中鋁西南鋁，中鋁瑞敏鋁業(yè)等等。 最近，ABB支持中鋁西南鋁建成了國內(nèi)第一條雙機(jī)架冷連軋機(jī)，還參與了在建的中鋁瑞敏鋁冷軋項(xiàng)目，青海平安鋁業(yè)冷軋項(xiàng)目，云南鋁業(yè)冷軋項(xiàng)目，中煤能源大屯冷軋項(xiàng)目，河南萬基鋁業(yè)冷軋項(xiàng)目等等。
山東南山鋁業(yè)股份有限公司創(chuàng)建于1993年，KULICKE & SOFFA 01483-4203-000-08隸屬于大型民營企業(yè)南山集團(tuán)。它擁有一條從能源、電力、氧化鋁、電解鋁到鋁型材、輕合金熔鑄、熱軋、冷軋、鋁箔的完整鋁加工產(chǎn)業(yè)鏈，是全球唯一短距離擁有最完整鋁產(chǎn)業(yè)鏈的鋁業(yè)公司。
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Details about ITE SIEMENS 5SH5-514 NSFP 5SH5514
WESTINGHOUSE 288B978A13 USPP 288B978A13
WESTINGHOUSE 1293C47G10 NSFP 1293C47G10
Details about FURNAS ELECTRIC CO D52448 USPP D52448
Details about SIEMENS OLR1000CS2 USPP OLR1000CS2
Details about ALLEN AVIONICS HEC-3000 USPP HEC3000
RELIANCE ELECTRIC 846723X NSFP 846723X
Applied Materials 0010-76693 0010-21403 0010-33890 ENDURA G3 MAGNET AMAT NEW
MITSUBISHI NF-SF01 USPP NFSF01
Mitsubishi Programmable Controller AOJ-EDR#91
Details about FURNAS ELECTRIC CO H32 USPP H32
RELIANCE ELECTRIC 0-51831-6 USPP 0518316
Details about ITE SIEMENS CF2B020 USPP CF2B020
MITSUBISHI FXC-MT USPP FXCMT
WESTINGHOUSE 246C715G54 USPP 246C715G54
Holjeron ZL.S-DK101-35 ZoneLink .S Driver Module
Details about APEM COMPONENT IRR3S422 USPP IRR3S422
Details about DODGE 2517-2-1/2 NSFP 2517212
Details about WIX FILTERS 42587 NSFP 42587
Details about ALLEN BRADLEY 1492-A-CABLE-010H NSPP 1492ACABLE010H
Details about SIEMENS 3VU1300-1TL00 USPP 3VU13001TL00
Details about FURNAS ELECTRIC CO 42DE35AJ USPP 42DE35AJ
Details about SULLAIR 013708 NSFP 013708
WESTINGHOUSE 967 NSPP 967
Details about FURNAS ELECTRIC CO 3SB1-001-0AE01 USPP 3SB10010AE01
Details about AMPHENOL AN-3057-8 NSFP AN30578
Olympus Focus able eyepiece 203260 217267
Details about FURNAS ELECTRIC CO 8WA1-011-1BG11 USPP 8WA10111BG11
Details about ITE SIEMENS 002543100 USPP 002543100
WESTINGHOUSE BR215 USPP BR215
Details about SIEMENS 6SC6-110-6AA00 USPP 6SC61106AA00
NAVITAR 1-6120 1-60060 1-6010
WESTINGHOUSE MCP0322RC-A05 USPP MCP0322RCA05
Applied Materials CVD 0010-09940 Gas Box, WSI (NEW) AMAT
RELIANCE ELECTRIC 405919-43AW USPP 40591943AW
Details about SIEMENS 6ES5-374-2KH21 NSFP 6ES53742KH21
Details about NTE R22-5D16-6 NSFP R225D166
WESTINGHOUSE 1242C40G04 NSFP 1242C40G04
Details about HH SMITH 8300 NSFP 8300
Details about POWER ONE CM2B2 USPP CM2B2
Details about SPECIALTY BLADES INC OSC042 NSPP OSC042
Details about SIEMENS 6ES7-921-3AB00-0AA0 USPP 6ES79213AB000AA0
Details about ITE SIEMENS 5SX2-108-8 NSFP 5SX21088
YASKAWA YASNAC OPTCODER HPX-10B HPX10B
MITSUBISHI FX1N-0MT with FXN-1EX-C , FXON-1EYR & FXN-1EYT-C
Details about SIEMENS 411193A00 NSPP 411193A00
Details about ARROW HART S1174W-SP NSFP S1174WSP
RELIANCE ELECTRIC 0-51839-11 USPP 05183911
Details about WIX FILTERS 46446 USPP 46446
RELIANCE ELECTRIC 6068331A NSFP 6068331A
Details about SIEMENS 6SL3511-1PE23-0AM0 NSFP 6SL35111PE230AM0
Details about DODGE 2012-2 NSPP 20122
Details about PETER PAUL ELECTRONICS O52KDDCM USPP O52KDDCM
Details about TOTAL SOURCE CN10180001A NSFP CN10180001A
Details about ITE SIEMENS LXD62B600 USPP LXD62B600
Details about SIEMENS 6DR2101-5 USPP 6DR21015
Details about QTY of 4 x ABB Bailey INFI 90 IEPAS01 AC POWER SUPPLY sold as is
WESTINGHOUSE 1128913 NSPP 1128913
Details about ENDRESS & HAUSER VU2653-A05CA USPP VU2653A05CA
RELIANCE ELECTRIC 805401-1S USPP 8054011S
FANAL MMS-10 NSFP MMS10
Details about ITE SIEMENS ET67907 USPP ET67907
YASKAWA YASNAC SGMG 13V2DB SERVO MOTOR
RELIANCE ELECTRIC 57401-1A USPP 574011A
WESTINGHOUSE 588C629G04 USPP 588C629G04
Details about MASSTRON SCALE INC MN01394-H4XY USPP MN01394H4XY
Details about FURNAS ELECTRIC CO 3SB3-400-0B NSFP 3SB34000B
Details about ASCO 304-354 NSPP 304354
Details about ITE SIEMENS ED6-3A050 NSFP ED63A050
Details about ITE SIEMENS RHOEBO NSFP RHOEBO
Details about FILTRATION DIVISION 927736-10C-RL NSFP 92773610CRL
Details about GENERIC RN78747 NSPP RN78747
Details about AMETEK 150375 NSFP 150375
Details about BRAD HARRISON 105000A01F200 NSFP 105000A01F200
Details about FUJITSU HA01B-0024-A001 NSPP HA01B0024A001
Details about PIZZATO FR2092 NSFP FR2092
Details about FURNAS ELECTRIC CO 50ZAC2 USPP 50ZAC2
Details about WIX FILTERS 42054 NSFP 42054
Details about FURNAS ELECTRIC CO 52PA8A1 NSFP 52PA8A1
Details about BENTLY NEVADA 22151-201-02 USPP 2215120102
RELIANCE ELECTRIC 41102788T FNFP 41102788T
SICK OPTIC ELECTRONIC WL34-B440 NSPP WL34B440
Details about SIEMENS 6ES7653-2BA00-0XB5 NSFP 6ES76532BA000XB5
Details about Hitachi 2.2T eletric wire rope hoist motorosed girder trolly suit gantry crane
Details about WIX FILTERS 57245 NSFP 57245
Details about YALE 900540302 NSPP 900540302
WESTINGHOUSE 3D04128G01 NSPP 3D04128G01
Details about SIEMENS 1FK7044-7AH71-EG0 USPP 1FK70447AH71EG0
SADN// MITSUBISHI SF-JR MOTOR NO BOX NEW
Details about WEKSLER INSTRUMENTS 254L4-PE NSFP 254L4PE
RELIANCE ELECTRIC P14X4827 NSFP P14X4827
RELIANCE ELECTRIC 413336-1X NSFP 4133361X
Details about TURCK ELEKTRONIK WK-4.4T-2-RS4.4T NSPP WK44T2RS44T
Details about NEW ROSEMOUNT 3051CG2A02A1AB1K7H2 Pressure Transmitter 0-62.2 kPa
Details about ITE SIEMENS SMFH04 NSFP SMFH04
Details about ALLEN BRADLEY 2711P-RBB10 FNFP 2711PRBB10
SICK OPTIC ELECTRONIC SRM50-HFA0-K21 FNFP SRM50HFA0K21
