Kulicke&Soffa 01471-4000-000-34前言：木材對(duì)于人類生活起著很大的支持作用，廣泛用于建筑、裝飾、家居等場(chǎng)合。具有綠色環(huán)保，可再生，可降解，施工簡易，抗震性能優(yōu)良等特點(diǎn)。除直接使用原木外，木材都加工成方材或板材制品使用。在木材加工過程中，為了提高工作效率，需要對(duì)裁切好的木板進(jìn)行傳送到下一道工序。本文以海為PLC為例，介紹了一種高效率的木工機(jī)械——木板自動(dòng)送設(shè)備的工作原理。
關(guān)鍵字：Haiwell(海為) PLC S24S0T 木板自動(dòng)送料
一、Kulicke&Soffa 01471-4000-000-34控制要求
1.jpg
1.1 要求實(shí)現(xiàn)快速搬運(yùn)，速度應(yīng)達(dá)到1秒搬運(yùn)2塊木板，跟上后段設(shè)備的加工速度，減少生產(chǎn)空閑時(shí)間，提高生產(chǎn)效率。
1.2 分為手動(dòng)和自動(dòng)兩種控制模式，要求可以手動(dòng)控制升降機(jī)構(gòu)，手動(dòng)上升、手動(dòng)下降、自動(dòng)上升、自動(dòng)下降的速度隨時(shí)可調(diào)。
1.3 Kulicke&Soffa 01471-4000-000-34動(dòng)作流程如下：按下啟動(dòng)按鈕后，檢測(cè)有無板，無板則自動(dòng)加板，有板則自動(dòng)上升，當(dāng)傳送區(qū)域吸到板則停止上升，一段時(shí)間后開始下降，下降瞬間，傳送帶開始傳送。
1.4 當(dāng)傳送完畢后，即檢測(cè)開關(guān)沒檢測(cè)到信號(hào)，升降機(jī)構(gòu)又開始上升，如此循環(huán)往復(fù)，形成一個(gè)高速度、高效率的木板搬運(yùn)系統(tǒng)。
1.5 應(yīng)充分考慮系統(tǒng)的安全性能，防止發(fā)生誤動(dòng)作造成不必要的損失和傷害。
二、系統(tǒng)主要硬件配置
2.1 控制器的選擇
控制器選擇海為的S24S0T，主機(jī)外部24V DC供電，16路DI，8路DO晶體管輸出；自帶兩個(gè)通訊口(RS232+RS485)，可擴(kuò)展至5個(gè)通訊口；一路20K高速脈沖輸入，一路10K高速脈沖輸出；最大可擴(kuò)展7個(gè)模塊。
2.2 三相異步電機(jī)及變頻器的選擇
三Kulicke&Soffa 01471-4000-000-34相異步電機(jī)的選擇一般要遵循以下三個(gè)原則：(1)電動(dòng)機(jī)應(yīng)能勝任生產(chǎn)機(jī)械的負(fù)載和所需的起動(dòng)轉(zhuǎn)距；(2)電動(dòng)機(jī)在工作時(shí)，其發(fā)熱應(yīng)接近，但不得超過其許可的工作溫度；(3)電動(dòng)機(jī)應(yīng)有一定的過載能力，以保證在短時(shí)間過載情況下能正常工作。我們這邊根據(jù)現(xiàn)場(chǎng)需求，經(jīng)過計(jì)算最后選擇了額定功率為1.5KW,額定電壓為380V的三相異步電機(jī)；變頻器根據(jù)客戶需求選擇歐瑞E1000系列的變頻器，具體型號(hào)為E1000-0015T3F1KBPR，此款型號(hào)支持Modbus通訊功能，通過海為主機(jī)S24S0T的RS485接口即可同時(shí)與變頻器進(jìn)行通訊，控制三相異步電機(jī)的轉(zhuǎn)動(dòng)速度。
2.3 輸入輸出端口的定義
X0：自動(dòng)
X1：急停
X2：檢測(cè)開關(guān)2
X3：手動(dòng)上升
X4：手動(dòng)下降
X5：檢測(cè)開關(guān)1
X6：上限開關(guān)
X7：下限開關(guān)
X8：啟動(dòng)
X9：停止
X10:是否送料
Y0：升降電機(jī)多段速端子1
Y1：升降電機(jī)多段速端子2
Y2：升降電機(jī)多段速端子3
Y3：升降電機(jī)多段速端子4
Y4：傳送帶電機(jī)
Y5：送板電機(jī)
Y6：滾軸電機(jī)
三、部分程序
上圖所示為控制系統(tǒng)的自動(dòng)控制的部分程序，其動(dòng)作流程如下：在送板機(jī)構(gòu)將板運(yùn)送到指定位置后（X10有信號(hào)），按下啟動(dòng)按鈕，托盤一直上升，直到托盤上方的傳送帶上的吸氣裝置吸取到木板（X2、X5有信號(hào)）后才停止上升，托盤從上升轉(zhuǎn)為下降，在下降時(shí)觸發(fā)傳送帶運(yùn)行，T0時(shí)間后托盤停止下降，此時(shí)木板也送到指定區(qū)域（X2、X5無信號(hào)），托盤又開始上升，如此循環(huán)往復(fù)。
四、Kulicke&Soffa 01471-4000-000-34系統(tǒng)優(yōu)點(diǎn)
4.1 機(jī)械設(shè)備代替人工，效率高，精度準(zhǔn)，可24小時(shí)不間斷工作
采用木板自動(dòng)送料設(shè)備，不僅維修方便、運(yùn)行可靠，而且有助于提高工廠的自動(dòng)化程度，節(jié)省人力。它不會(huì)疲勞、沒有情緒，可以長時(shí)間快速搬運(yùn)木板（經(jīng)測(cè)試，1秒可搬運(yùn)3塊木板），大大提高了勞動(dòng)生產(chǎn)效率，降低了生產(chǎn)成本。
4.2 網(wǎng)絡(luò)通訊功能豐富，指令系統(tǒng)及其便利
為了滿足不同用戶的需求，海為PLC提供了豐富的網(wǎng)絡(luò)通訊功能，主機(jī)自帶RS232和RS485通訊端口，可拓展至5個(gè)端口，并且每個(gè)端口都可進(jìn)行編程和聯(lián)網(wǎng)，方便為將來的系統(tǒng)升級(jí)和網(wǎng)絡(luò)互連提供便利條件。另外，使用海為的編程軟件與變頻器通訊，程序編寫十分方便，只要一條指令即可設(shè)置變頻器的速度，不用像其他的PLC一樣需要寫多條指令，考慮通訊的先后順序。
4.3 調(diào)試極為便利
編程軟件內(nèi)置仿真器，可全面實(shí)現(xiàn)PLC的仿真運(yùn)行。提供多達(dá)10頁的元件監(jiān)控表，可以選擇十進(jìn)制、十六進(jìn)制、二進(jìn)制、浮點(diǎn)數(shù)、字符方式顯示數(shù)據(jù)，位元件和寄存器元件還可同時(shí)混合監(jiān)控和顯示，極為便利。
4.4 Kulicke&Soffa 01471-4000-000-34仿真能力強(qiáng)，可全仿真
海為PLC的編程軟件內(nèi)置仿真器，其中通訊仿真器在沒有硬件的情況下，我們也可以通過通訊仿真器手動(dòng)模擬從機(jī)返回給PLC的應(yīng)答信息，測(cè)試通訊程序是否書寫正確和數(shù)據(jù)解析是否正確，大大縮短了現(xiàn)場(chǎng)調(diào)試時(shí)間。勾選“使用實(shí)際串口”還可以直接用編程軟件通過電腦串口和儀表直接通訊，前期調(diào)試非常方便。
----商務(wù)熱線---廈門興銳達(dá)自動(dòng)化設(shè)備有限公司
聯(lián)系人：王文光
++QQ:2851759104
手機(jī)：15359273780
電話：0592-5580707 400-855-5103轉(zhuǎn)001
傳真：0592-5361289
郵箱：2851759103@qq.com
網(wǎng)址：http://www.xmxrdauto.com
Kulicke&Soffa 01471-4000-000-34
Kulicke&Soffa 01471-4000-000-36
Kulicke&Soffa 01471-4000-000-37
KULICKE&SOFFA 01483-4035-000-12R
KULICKE&SOFFA 00797-4101-001-03
KULICKE&SOFFA 06150-4130-000-03
KULICKE&SOFFA 01483-4047-000-05
KULICKE&SOFFA 00835-4509-000-02
KULICKE&SOFFA 01483-4042-000-04
KULICKE&SOFFA 06100-4100-000-05
KULICKE&SOFFA 01483-4005-000-14
Kulicke&Soffa 01483-4005-000-09
KULICKE&SOFFA 00860-4000-000-00
KULICKE&SOFFA 06100-4330-000-21
Kulicke&Soffa 04590-0044-000-03S
KULICKE&SOFFA 01483-4014-000-03
KULICKE&SOFFA 4532-21-1
Kulicke&Soffa 01483-4035-001-03
KULICKE&SOFFA 01483-4033-001-03
KULICKE&SOFFA 00835-4547-000-02
KULICKE&SOFFA 04534-0050-000
KULICKE&SOFFA 01482-4017-000-01
KULICKE&SOFFA 06100-4330-000-18
KULICKE&SOFFA 0148-4092-000-01
KULICKE&SOFFA 00797-4210-000-02
KULICKE&SOFFA 00835-4501-000-04
Kulicke&Soffa 01483-4005-000-14
Kulicke&Soffa 01483-4005-000-13
Kulicke&Soffa 01483-4005-000-12
Kulicke&Soffa 06300-4507-000
KULICKE&SOFFA 835-4530-000-01
Kulicke&Soffa 07700-4260-000-000
KULICKE&SOFFA 04590-0072-000
KULICKE&SOFFA 01482-4010-0
KULICKE&SOFFA 06100-4125-000-04
KULICKE&SOFFA 06100-4120-000-04
Kulicke&Soffa 00797-4315-001-01
Kulicke&Soffa 0797-4621-000
KULICKE&SOFFA 1418-4010-0
KULICKE&SOFFA 06300-4534-000
KULICKE&SOFFA 01483-4014-000-11
KULICKE&SOFFA 06100-4006-000-05
KULICKE&SOFFA 6100-4135-000-01
KULICKE&SOFFA 06100-4011-000-02
Kulicke&Soffa 01483-4047-000-08
Kulicke&Soffa 00835-4509-000-02
KULICKE&SOFFA 01483-4046-000-05
Kulicke&Soffa 1482-4027-000
Kulicke&Soffa 00797-4101-001-03
KULICKE&SOFFA 00797-4188-00-44
KULICKE&SOFFA 00797-4188-000-70
KULICKE&SOFFA 00797-4188-000-30
KULICKE&SOFFA 00797-4312-000-13
Kulicke&Soffa 00835-4509-000-02
Kulicke&Soffa N08001-4154
KULICKE&SOFFA 06980-4020-000
KULICKE&SOFFA 00797-4220-000
KULICKE&SOFFA 00835-4580-000-01
Kulicke&Soffa 00780-4400-000
KULICKE&SOFFA 007759120000
KULICKE&SOFFA 075-00372-10
KULICKE&SOFFA 00860-1001-000-02
KULICKE&SOFFA 01483-4033-000-01
KULICKE&SOFFA 01483-4086-000-02
KULICKE&SOFFA 1482-4004-000-01
KULICKE&SOFFA 00835-4549-000-01
KULICKE&SOFFA 01474-4001-000-81
KULICKE&SOFFA 01482-4001-000-03
KULICKE&SOFFA 06150-4150-001-02
Kulicke&Soffa 00835-4547-000-02
Kulicke&Soffa 06150-4145-000-02
Kulicke&Soffa 06100-4100-000-61
KULICKE&SOFFA 06980-4020-000
KULICKE&SOFFA 01483-4014-000-07
KULICKE&SOFFA 01483-4029-000-02
KULICKE&SOFFA 835-4550-001
KULICKE&SOFFA 01483-4035-000-03
KULICKE&SOFFA 01483-4005-000-12
KULICKE&SOFFA 02010-4015-001-00
KULICKE&SOFFA 01483-4005-000-13
Kulicke&Soffa 01471-4000
KULICKE&SOFFA 06100-4011-000-01
KULICKE&SOFFA 01418-4050-001
KULICKE&SOFFA 06100-4805-000-01
KULICKE&SOFFA 00B35-4506-000
KULICKE&SOFFA 0210-4012-000-03
Kulicke&Soffa 00797-4235-001-02
Kulicke&Soffa 00835-4547-000-03
KULICKE&SOFFA 06100-4135-61
Kulicke&Soffa 06300-4541-000-10
Kulicke&Soffa 00797-4188-000-70
KULICKE&SOFFA 06100-4003-000
KULICKE&SOFFA 06150-4160-000-61R
KULICKE&SOFFA 06100-4125-000-61
KULICKE&SOFFA 00835-4550-000
KULICKE&SOFFA 00835-4530-001
KULICKE&SOFFA 1483-4029-000-14R
KULICKE&SOFFA 06100-4003-000
KULICKE&SOFFA 01483-4013-000-00
KULICKE&SOFFA 00860-1001-000-01
KULICKE&SOFFA 4590-44-1
KULICKE&SOFFA 01471-4000-000-62
KULICKE&SOFFA 06100-4330-000-60
Kulicke&Soffa 01482-4031-000-15
Kulicke&Soffa 02920-4130-000-21
Kulicke&Soffa 00797-4315-000-45
Kulicke&Soffa 06100-4100-000-60
KULICKE&SOFFA 01471-4000-000-41
KULICKE&SOFFA 0183-4029-000-14
Kulicke&Soffa 06100-4330-000-67
KULICKE&SOFFA 00835-4580-000-21
KULICKE&SOFFA 835-4502-000-02
KULICKE&SOFFA 05100-4200-000-08
KULICKE&SOFFA 00860-1000-000-02
KULICKE&SOFFA 860-1001-000-01
Kulicke&Soffa 00797-4315-000-44
KULICKE&SOFFA 01471-4000-000-38
KULICKE&SOFFA 01471-4000-000-20
KULICKE&SOFFA 01471-4000-000-16
KULICKE&SOFFA 01471-4001-000-71
KULICKE&SOFFA 0183-4029-000-08
KULICKE&SOFFA 04590-0044-000
KULICKE&SOFFA 06100-4025-000-60
Kulicke&Soffa 02920-4086-000-12
Kulicke&Soffa 1483-8027-000-02
Kulicke&Soffa 01482-4031-000-60 New OPTO 22 I/O Module ODC5Q LOT OF 2 II44054AD UL Motor Rating 60VDC 1.5A
Used AEG Modicon 218 Discrete Input Module DEP218 6728-042.276454 115 VAC 6 mA
New Timken Tapered Roller Bearing 32012X 92KAI 200503 33 ISO Class 053893251363
New Surplus MAG Nut, Arbor M.1006.6979 M10066979
New THK Linear Motion Bearing LM-ST-40-UU HSR20A1SS+220L
New SMC Cylinder CDQ2B40-90DM-XC18 30117900301 311716 Max.Press. 145PSI 1.00MPa
New Swagelok 1/2" Tube Port Fitting SPC8-316 SPC8316 Lot of 7 Total
New Siemens Open Air Actuator GDE131.1U Input Power Class 2 AC 24V 50/60 Hz 2 VA
New Hardinge Collet 0303 123445 0294 1-1/4" Acme Burr AO RD SM 1"
GE TEC36015 15AMP 600VAC 3POLE CIRCUIT BREAKER
Allen Bradley CD236 120 volt size 3 starter COIL
NEW Acme TB-81142 Control Transber 75VA Pri 120/240V Sec 24V
LOT OF 2 Westinghouse EB3030 30 amp 3 Pole 240v Circuit Breaker 3 Phase EB3030L
Asea Starter EH 12-10 RVH 22 Range: 9-13A 120V Coil Used
Russellstoll JCS1034H 100 Amp Pin & Sleeve Connector
Valve Singer TXV 223 FA 1 HP RPM
ITE SIEMENS DISCONNECT SWITCH MCS603L SERIES A
TELEMECANIQUE D1OS1 CONTACTOR
ALLEN BRADLEY PHOTO SWITCH PN: 42FB-F2LPA-A2
A16N12PP HOFFMAN PERFORATED PANEL 16X12
MICRON INDUSTRIES .150 KVA TRANSFORMER 50/60Hz
Square D Class 9050 Industrial ON-Delay Relay 9050-DER60
FUNAI/Emerson MAINBOARD A3AFMUT/A3AFM012 BA31M0G0201 2 for LF320FX4F
Square D FA34030 CIRCUIT BREAKER 30AMP 3POLE 480VAC
Allen Bradley 702-A0D94 New in Box
New ALLEN AIR Cylinder A-BC 1-1/2 X 4-1/2
Westinghouse A200MOCAC size 0 Starter w/ Westinghouse BA13A Overload Relay
ALLEN BRADLEY 700-NT400A1 TIMING RELAY 700NT400A1
SQUARE D 9001-KP12 STANDARD PILOT LIGHT WITHOUT LENS AC/DC 240V *NEW*
SQUARE D CIRCUIT BREAKER OPERATING MECHANISM 9421 LG8 SER. A W/ 9421 NW3B
LOT OF 2 ALLEN BRADLEY MSR5T GUARD MASTER
LOT OF 40 Thomas & Betts COLOR KEYED Male Disconnects -- MDBOOT-1
ALLEN BRADLEY 592-E0V16 SERIES A
Square D 9065 SF020 Motor Logic Overload Relay
EATON CUTLER-HAMMER FJHMVDB JG VARI-DEPTH ROTARY HANDLE
LOT OF 19 NEW THQL120 20A CIRCUIT BREAKERS 20 AMP
HUBBELL C316R6W
LOT OF 9 BURNDY HYLINK ALUMINUM BUTT SPLICE YS25
Johnson Controls M9216-AGA-2 Spring Return Actuator 140 IN / LB 24 VAC
LEVITON 530C9W 30A 120/208
lot of 4 ABB 3AUA0000011665
CUTLER HAMMER RELAY D23MB D23MD D26MD
EGS HEVI-DUTY TRANSFORMER E100E .100 KVA 60Hz 120/240
REDINGTON 710-0016 COUNTER 115V 60Hz STA-CON INC
Overload Relay Sprecher&Schun Cat# CEP7-EECB W/ CEP7-EPB 600V/ 3 Phase
BANNER Q40AW3FF400Q1 PHOTOELECTRIC SENSOR 20-250VAC 400MM DIST.
JOHNSON CONTROLS M9210-BAA-3
GENERAL ELECTRIC 400 Amp TRIP UNIT. CAT NO. TJK436T400
Potter & Brumfield CKB-38-37010 Time Delay Relay on Dropout
NEW!! CERUS INDUSTRIAL MRC-25S CONTACTOR
ITT R5AC1J1 Universal Contactor
Lot of 8 Hubbell HBL5366C Plugs insulgrip
Johnson Controls T26S-18C Voltage Thermostat
New Cleveland Controls Air Pressure Sensing Switch Model: AFS-222
New Mitsubishi Roller Bearing F8143-32211 F814332211
New ACDelco K100822HD Fleetrunner V-Ribbed Belt
New Dodge SK X 2-1/8 QD Bushing
New Chemineer GCASE/ADPT KIT 210/250TC, PLTD K00000-739P
New SKF Deep Groove, Single Row Sealed Radial Bearing 6210-2RS1NR
New SMC Pneumatic Cylinder CDG1RN20-100 145PSI 1.00MPa 20mm Bore 100mm Stroke
New Gates Fleetrunner Micro-V Belt K100818HD
Used Moeller Manual Motor Protective Starter PKZM0-16 16AMPS 3POLE
New Gates Micro-V Belt K100814HD
Used Allen-Bradley SLC500 Input Module 1746-IB16 SER C 10-30VDC
Used Moeller Manual Motor Protective Starter PKZM0-20 20AMPS 3POLE
Used KF Stainless Steel Valve CF8M 6102-2121A 1/2" SS 12/21/06 FP 3000#
Used OMRON G3PA-210B 10Amp Solid State Relay SET OF 4 100-240VAC 5-24VDC
Funai LF320FX4F / Emerson LF320EM4 Power Supply Board A3AFM023 A3AFMMPW-001
FURNAS DEFINITE PURPOSE MAGNETIC CONTACTOR 42CE35AJ SER. B *AL*
SQUARE D S1775 COIL
NEW SQUARE D QOU325 25A CIRCUIT BREAKER 25 AMP
GENERAL ELECTRIC CURRENT LIMITER TECL36003
Furnas Voltage Monitor 47A32dx1
SQUARE D INDUSTRIAL TRANSFORMER 9070T150D1
NEW Acme TA-2-54536, 100 VAC, 50/60 Hz, Industrial Control Transber
MENNEKES ME 460P9 PLUG 60A
KK3A40U-4N Burndy Lug Triple 800MCM-350MCM
Square D Control Relay 8501G020 10A 0-277V 70V Coil
General Electric TFJ236125 Circuit Breaker 125 Amps 600VAC
LOT OF 20 SQUARE D QOB120 CIRCUIT BREAKER FREE SHIPPING
SINGER TXV 207 CFA 1
General Electric 565B714-G2 QMR Switch 3-Pole
Cutler Hammer E47BLS06 Limit Switch
GENERAL ELECTRIC GE CONTACTOR DEFINITE PURPOSE CR453AC3FAA
CONNECTICUT ELECTRIC AC DISCONNECT 30A 240V N3000
CONNECTICUT ELECTRIC A/C DISCONNECT W/ GFCI RECEPTACLE N3000GF
SQUARE D 9001BG214 PUSH BUTTON
Sola Hevi Duty Transber E100E .100 kva 100/240 to 24v New in Box
(1) SYLVANIA QTP3X32T8/120 PSN-SC QUICKTRONIC
CUTLER HAMMER A10BNO SERIES A1 NEMA SIZE 0 STARTER
CUTLER HAMMER AE16BNS0 W/ C306DN3
FURNAS CONTROL RELAY 10 AMP 46US40
Hubbell Back Box 1 1/4'' Hub W/ Hubbel 360R6W 60A 250V 2P 3W (damaged)
SQUARE D 2510-FG71P 2510FG71P FHP MANUAL STARTER SERIES C
ACME GENERAL PURPOSE TRANSFORMER T-1-81061
GE GENERAL ELECTRIC TC2368S Manual Motor Starter 20-30A 240-600V 7 1/2 - 15 HP
GE CR104PSM94A91 Lever Operated Selector Switch
Square D Heavy Duty Safety Switch H221N
HUBBELL 420R9W 20A RECEPTACLE W/ BACKBOX
SQUARE D XO240 40A 2 POLES CIRCUIT BREAKER
GENERAL ELECTRIC QMR SWITCH THMS31 MOD 2 3 POLES
LOT OF 2 GENERAL ELECTRIC CR104PXG42
Square D G2BB G2BBS2 Service Cover Under Office Desk For Two Duplex Receptacles
GE Test Plug 6129533G1 Type PK-2 *New In Box*
LOT OF 2 GENERAL ELECTRIC GE CIRCUIT BREAKER CAT#THQL32020 20A/240V3POLE
General Electric TQD 32125 125AMP 3 Pole Circuit Breaker
GENERAL ELECTRIC THN3361 GE SAFETY SWITCH 30A
Acme Electric TA-2-81321 .05 KVA Industrial Control Transber
HAMMOND POWER 100VA 50/60Hz TRANSFORMER
LOT OF 90 ILSCO ELECTRICAL CONNECTORS 45112-B10
LOT OF 65 ILSCO ELECTRICAL CONNECTORS 44243-B5 & 44241-B5
WESTINGHOUSE BF20F
KLOCKNER MOELLER DIL R 40 W/ 22 DIL
FUJI ELECTRIC 1NC2H0#22SE
