DCS和PLC的設(shè)計原理區(qū)別較大，PLC是由繼電器控制原理發(fā)展起來的，HDS04.2-W200N-HA它以存儲執(zhí)行邏輯運算、順序控制、定時、計數(shù)和運算等操作的指令;并通過數(shù)字輸入和輸出操作，來控制各類機械或生產(chǎn)過程。用戶編制的控制程序表達了生產(chǎn)過程的工藝要求，并事先存入PLC的用戶程序存儲器中。運行時按存儲程序的內(nèi)容逐條執(zhí)行，以完成工藝流程要求的操作。
PLC的CPU內(nèi)有指示程序步存儲地址的程序計數(shù)器，在程序運行過程中，HDS04.2-W200N-HA執(zhí)行一步該計數(shù)器自動加1，程序從起始步(步序號為零)起依次執(zhí)行到最終步(通常為END指令)，然后再返回起始步循環(huán)運算。PLC每完成一次循環(huán)操作所需的時間稱為一個掃描周期。不同型號的PLC，循環(huán)掃描周期在1微秒到幾十微秒之間。程序計數(shù)器這樣的循環(huán)操作，這是DCS所沒有的。這也是使PLC的冗余不如DCS的原因。
DCS是在運算放大器的基礎(chǔ)上得以發(fā)展的。把所有的函數(shù)和過程變量之間的關(guān)系都做成功能塊(有的DCS系統(tǒng)稱為膨化塊)。DCS和PLC的表現(xiàn)的主要差別是在開關(guān)量的邏輯解算和模擬量的運算上，即使后來兩者相互有些滲透，但是還是有區(qū)別。
80年代以后，PLC除邏輯運算外，HDS04.2-W200N-HA控制回路用的算法功能已經(jīng)大大加強，但PLC用梯形圖編程，模擬量的運算在編程時不太直觀，編程比較麻煩。但在解算邏輯方面，表現(xiàn)出快速的優(yōu)點，在微秒量級，解算1k邏輯程序不到1毫秒。它把所有的輸入都當成開關(guān)量來處理，16位(也有32位的)為一個模擬量。而DCS把所有輸入都當成模擬量，1位就是開關(guān)量。解算一個邏輯是在幾百微秒至幾毫秒量級。對于PLC解算一個PID運算在幾十毫秒，這與dcs的運算時間不相上下。
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