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可靠物理實(shí)現(xiàn)主要靠輸人（INPUT）及輸出（OUTPUT）電路。PLC的I/O電路，都是專門設(shè)計的。輸入電路要對輸入信號進(jìn)行濾波，以去掉高頻干擾。而且與內(nèi)部計算機(jī)電路在電上是隔離的，靠光耦元件建立聯(lián)系。輸出電路內(nèi)外也是電隔離的，靠光耦元件或輸出繼電器建立聯(lián)系。輸出電路還要進(jìn)行功率放大，以足以帶動一般的工業(yè)控制元器件，如電磁閥、接觸器等等。
    I/O電路是很多的，每一輸入點(diǎn)或輸出點(diǎn)都要有一個I或O電路。PLC有多I/O用點(diǎn)，一般也就有多少個I/O用電路。但由于它們都是由高度集成化的電路組成的，所以，所占體積并不大。
    輸入電路時刻監(jiān)視著輸入狀況，并將其暫存于輸入暫存器中。每一輸入點(diǎn)都有一個對應(yīng)的存儲其信息的暫存器。
    輸出電路要把輸出鎖存器的信息傳送給輸出點(diǎn)。輸出鎖存器與輸出點(diǎn)也是一一對應(yīng)的
    這里的輸入暫存器及輸出鎖存器實(shí)際就是PLC處理器I/O口的寄存器。它們與計算機(jī)內(nèi)存交換信息通過計算機(jī)總線，并主要由運(yùn)行系統(tǒng)程序?qū)崿F(xiàn)。把輸人暫存器的信息讀到PLC的內(nèi)存中，稱輸入刷新。PLC內(nèi)存有專門開辟的存放輸入信息的映射區(qū)。這個區(qū)的每一對應(yīng)位（bit）稱之為輸入繼電器，或稱軟接點(diǎn)。這些位置成1，表示接點(diǎn)通，置成0為接點(diǎn)斷。由于它的狀態(tài)是由輸入刷新得到的，所以，它反映的就是輸入狀態(tài)。
    輸出鎖存器與PLC內(nèi)存中的輸出映射區(qū)也是對應(yīng)的。一個輸出鎖存器也有一個內(nèi)存位（bit）與其對應(yīng)，這個位稱為輸出繼電器，或稱輸出線圈?？窟\(yùn)行系統(tǒng)程序，輸出繼電器的狀態(tài)映射到輸出鎖存器。這個映射也稱輸出刷新。輸出刷新主要也是靠運(yùn)行系統(tǒng)程序?qū)崿F(xiàn)的。這樣，用戶所要編的程序只是，內(nèi)存中輸入映射區(qū)到輸出映射區(qū)的變換，特別是怎么按輸入的時序變換成輸出的時序。這是一個數(shù)據(jù)及邏輯處理問題。由于PLC有強(qiáng)大的指令系統(tǒng)，編寫出滿足這個要求的程序是完全可能的，而且也是較為容易的。
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