Fanuc公司設(shè)計的Mate200i型機器人，其結(jié)構(gòu)小巧，可作為一個低成本的機床自動化上下料的解決方案。FANUCMate200i機器人可直接與機床的接口連接，整套自容式系統(tǒng)裝置包括一個6軸的機器人，其臂長可延伸19in。這種機器人可安裝到加工中心、車床、銑床和其他機床上，為裝卸工件提供服務(wù)，其裝卸高度離地面36~44in。Mate200i機器人的重量很輕(只有1050Ib)，可以用于起重設(shè)備起吊，將其安裝到工廠內(nèi)任何與之相匹配或允許其接近的機器上。
馬丁路德的加工中心自動上下料系統(tǒng)，應(yīng)用于一個采用裝卸雙托盤，在立式加工中心上加工汽車空調(diào)系統(tǒng)連接件的客戶，是一個成功案例。
這個客戶車間的立式加工中心采用并列排序，零件要完成正反兩面加工。馬丁路德采用FANUCMate200i機器人集成的自動上下料系統(tǒng)有優(yōu)異的表現(xiàn)：
在加工連接件時，機器人首先把毛坯件傳送到一個由液壓驅(qū)動控制的多功能工件夾具空穴內(nèi)，該夾具安裝在立式加工中心空置的一個托盤上。當(dāng)工件夾具上的12個空穴都裝上毛坯以后，將毛坯件精確定位并夾緊，然后送入機床開始加工。
立式加工中心的防護門打開，托盤開關(guān)定位，將裝滿工件的夾具放置到加工區(qū)域加工。當(dāng)機床加工工件的第一面時，機器人開始將更多的毛坯件安裝到第二個空置的托盤夾具上。當(dāng)毛坯件端部的第一面加工完成以后，托盤再一次更換位置。機器人從第一個托盤上卸除加工完第一面的工件，然后將其傳送到在機器人防護罩內(nèi)的“翻板工作站”，然后從內(nèi)側(cè)板將其安裝到工作站上，并通過這一工作站將工件有效地翻轉(zhuǎn)，使未加工面朝上，并再次安裝到夾具上夾緊。
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