工藝
摩擦焊或旋轉(zhuǎn)摩擦接屬于壓焊工藝方法的一種。兩個待焊接工件中的一個必須是旋轉(zhuǎn)對稱的工件。
在摩擦焊接時使用因摩擦產(chǎn)生的熱。在此過程中,工件做相對旋轉(zhuǎn)運(yùn)動,并與接觸面接觸。如果材料已被加熱至塑性流變,則可以定位工件并用高壓將其相互壓住。
摩擦焊的優(yōu)點(diǎn)是,可以將不同的材料(鋼/黃銅、鋼/銅、鋼/鋁、鋁/陶瓷……)相互連接在一起。應(yīng)用示例有內(nèi)燃機(jī)氣門、鉆桿、液壓組件、壓印輥、軸支架等等。
摩擦焊的熱影響區(qū)域明顯小于其它焊接工藝。因此在焊接區(qū)域不會形成熔體。
自動化
庫卡系統(tǒng)有限公司早已將摩擦焊作為工業(yè)焊接工藝進(jìn)行全面應(yīng)用,并通過瞬時焊接以及定位摩擦焊等創(chuàng)新進(jìn)一步發(fā)展了摩擦焊。產(chǎn)品系列由具有不同壓緊力(2 – 1000 噸)的機(jī)器組成。為了能夠獲得具體工件的焊接效果或?yàn)榱四軌蜃詣友b卸工件,可借助靈活的機(jī)器人系統(tǒng)聯(lián)接多臺機(jī)器。
優(yōu)勢
庫卡系統(tǒng)有限公司是焊接專家,在開發(fā)和制造不同規(guī)格的摩擦焊接機(jī)方面居領(lǐng)先地。奧古斯堡的技術(shù)專家們負(fù)責(zé)進(jìn)行長期的進(jìn)一步開發(fā)和過程優(yōu)化。
庫卡系統(tǒng)有限公司能夠根據(jù)客戶特定的工件調(diào)整工藝及工藝參數(shù),并對質(zhì)量檢測標(biāo)準(zhǔn)進(jìn)行一致的文件記錄,因此在焊接工藝方面成為值得信賴的合作伙伴。
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Imaje Ink-Jet ENR5491 /R SYSTEM INK ASSY
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Pilz Pnoz 8 24 V DC Ident.No.: 4747960 109342
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Pilz Pnoz 5 2S Ident Nr. 474590
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FERROCONTROL FMR063-04-45-RN?K-00 Servomotor
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elero Econom 0 Schubkolbenantr?ieb 260005018
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Indramat MAC112B-0-LD-2-?C/130-A-1
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MITSUBISHI MR-J2HBUS5M-A Servokabel
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Moeller DIL1M DIL 1 M Leistungsschütz
Telemecanique XPS-AP XPSAP5140 XPSAP 5140
Telemecanique XPS-AT XPSAT5110 XPSAT 5110
Pilz PNOZ X3 3S1? Ident.Nr. 774318
Telemecanique XPSNS3740 XPSNS 3740
Siemens Simatic S5 6ES5926-3SA11 6ES5 926-3SA11 E:8
Siemens Simatic S5 6ES5923-3UA12 6ES5 923-3UA12 E:4
Siemens Simatic S5 6ES5927-3KA13 6ES5 927-3KA13 E:3
BECKHOFF CP9035 PC Interfacekarte
BECKHOFF FC7501-0000 Seros PC Interface card
BECKHOFF FC3102 Profibus DP
Siemens Kameraeinheit SN95-1277-160A-?GFDCE
DZG Messwandlerz?hl?e 5 1 51
ADVANCE MG5-100 MG5 100
Siemens Leistungsschalt?er 3RV1011-1EA10 3RC1 011-1EA10
Siemens Simatic S5 6ES5 451-8MD11 6ES5451-8MD11 E:3
Siemens Simatic S5 6ES5 451-8MD11 6ES5451-8MD11 E:3
Siemens 3RS1140-1GW60 3RS1 140-1GW60 E:5
Hengstler 0 731 101 0731101 Tacho
Hübner GTR 9.16 l/ 420 GTR916L420
Siemens 3LD2804-1TP51 3LD2 804-1TP51 E:3
MITSUBISHI MR-J2HBUS5M-A Servokabel
Siemens Simatic S5 6ES5 700-8MA11 6ES5700-8MA11 E:3
Siemens Simatic S5 6ES5 316-8MA12 6ES5316-8MA12 E:3
Telemecanique LC1 F115G6 LC1F115G6
Siemens Simatic S5 6ES5 981-0HA21 6ES5981-0HA21
RITTAL 49/49156/002 Bediengeh?use Command Panel
Siemens Simatic S5 6ES5 431-8MA11 6ES5431-8MA11 E:3
Siemens Simatic S5 6ES5 312-3AB11 6ES5312-3AB11 E:4
Siemens Simatic 6RA8 232-1DB0 6RA8232-1DB0 E:4
Moeller DIL1M DIL 1 M Leistungsschütz
Telemecanique XPS-AP XPSAP5140 XPSAP 5140
Telemecanique XPS-AT XPSAT5110 XPSAT 5110
Pilz PNOZ X3 3S1? Ident.Nr. 774318
Telemecanique XPSNS3740 XPSNS 3740
Siemens Simatic S5 6ES5926-3SA11 6ES5 926-3SA11 E:8
Siemens Simatic S5 6ES5923-3UA12 6ES5 923-3UA12 E:4
Siemens Simatic S5 6ES5927-3KA13 6ES5 927-3KA13 E:3
BECKHOFF CP9035 PC Interfacekarte
BECKHOFF FC7501-0000 Seros PC Interface card
BECKHOFF FC3102 Profibus DP
Siemens Simatic S5 6ES5 955-3LC14 E:13 + 6ES5 135-3KA13
Siemens Simatic S5 6ES5700-8MA11 6ES5 700-8MA11
VIPA 290-1AF30 Aluminiumschien?e mit 53 cm L?nge
RIEGLER L34S Nebel?ler G 3/4 mit Schutzkorb
VIPA 153-6PL00 SM153 Profibus-DP-Sla?ve
Siemens Interf. PLC8BIT 6FX1135-6BA01 6FX1 135-6BA01
VIPA 222-1BF00 System 200V SM 222
Siemens RC CPU 6FR3110-0BA00-0?AA0 6FR3 110-0BA00-0AA0 C
VIPA 221-1BF00 System 200V SM 221
VIPA 201-1AA00 System 200V CM 201
Siemens Simatic S5 6ES5 103-8MA03 6ES5103-8MA03 E:4
VIPA 201-1AA20 System 200V CM 201
Siemens Simatic S5 6ES5 377-0AA32 6ES5377-0AA32 E:2
Siemens Simatic S5 6ES5 928-3UA12 6ES5928-3UA12 E:1
Siemens Simatic S5 6ES5 928-3UB11 6ES5928-3UB11 E:8
Siemens Simatic S5 6ES5 928-3UB12 6ES5928-3UB12 E:3
Siemens Simatic S5 6ES5 943-7UB21 6ES5943-7UB21 E:3
Siemens Simatic S5 6ES5 951-7LB21 6ES5951-7LB21 E:2
Siemens Sirius 3RT1035-1AB00 3RT1 035-1AB00 E:3
Siemens Simatic S5 6ES5 752-0AA12 6ES5752-0AA12 E: 2
Siemens 3VL2716-1TF43-0?AD1 3VL2 716-1TF43-0AD01
Siemens Simatic 6DD1610-0AF1 6DD1 610-0AF1 E: B
Siemens Simatic S5 6ES5 372-0AA51 6ES5372-0AA51 E:1
Siemens Simatic S5 6ES5 376-0AA11 6ES5376-0AA11 E:1
Siemens Simatic S5 6ES5 373-0AA41 6ES5373-0AA41 E:1
Siemens Simatic S5 6ES5 373-0AA81 6ES5373-0AA81 E:3
Siemens Simatic S5 6ES5 373-0AA81 6ES5373-0AA81 E:3
Siemens Simatic S5 6ES5 375-1LA21 6ES5375-1LA21 E:2
Siemens Simatic S5 6ES5 375-1LA41 6ES5375-1LA41 E:1
SIEMENS SIGUARD 3RG7841-3DD00 & 3RG7841-3DD01
TURCK MS91-12-R multisafe
Siemens SIMATIC S5 6ES5 955-3LC14 6ES5955-3LC14
SIEMENS SIMATIC S5 6ES5 955-3LF11 6ES5955-3LF11
Siemens 6ES5955-3NC42 6ES5 955-3NC42 6ES5183-3UA22 Rack
Siemens 6ES5955-3NA12 6ES5 955-3NA12 6ES5135-3UA42 Rack
Siemens 3RN1011-1CK00 3RN1 011-1CK00 E:1
Siemens Simatic S5 6ES5430-4UA14 6ES5 430-4UA14
Siemens Simatic S5 6ES5451-4UA14 6ES5 451-4UA14
Siemens Simatic S5 6ES5301-3AB13 6ES5 301-3AB13
Siemens SITOP power 40 6EP1437-1SL11 6EP1 437-1SL11
Siemens SITOP power 20 6EP1436-3BA00 6EP1 436-3BA00
Siemens S7 6ES7323-1BL00-0?AA0 6ES7 323-1BL00-0AA0
Abwasser Pumpe A 1F 097 Herborner Pumpenfabrik
Kracht Hydraulik Pumpe KF 3/112 F 10 B NOA 7 DP 1
Elektror Gebl?se Lüfter Rexnord 668190/002-09 06D63N12
Siemens Simatic S5 6ES5465-4UA13 6ES5 465-4UA13
Siemens Simatic S5 6ES5260-4UA11 6ES5 260-4UA11
Siemens Sitop power 5 6EP1 333-1SL11 6EP1333-1SL11 E:5
Messer Membran gesteuerter Druckregler U 11 W6 /F
Coax coaxil gesteuertes 2/2 Wege Ventil 5-VMK 20 NC
Danfoss VLT5002 VLT5002PT5B20EB?R3DLF00A00C0 Umrichter
Siemens Panel 6AV6641-0BA11-0?AX0 6AV6 641-0BA11-0AX0
Siemens Panel 6AV6545-0AH10-0?AX0 6AV6 545-0AH10-0AX0
Siemens Simatic 6DD1607-0CA1 6DD1 607-0CA1 E:15
Siemens Simatic S7 6ES7 407-0KA02-0AA0 6ES7407-0KA02-0?A
Siemens Simatic S7 6ES7322-1BH01-0?AA0 6ES7 322-1BH01-0A
ifm electronic SL5101 SL 5101
ifm electronic DN0200 DN 0200
ifm electronic RO-1024-I24/N1U RO1024I24N1U RO6345
Wachendorff WDG-DPB1B-1213-?B150-0CC WDGDPB1B1213B15?00CC
POSITAL OCD-DPB1B-1413-?C100-0CC OCDDPB1B1413C10?00CC
Hengstler RI76TD/1000ED.4?N15KF 0533200 0 533 200
Pilz PSS SB DI80Z4 PSSSBDI80Z4 Ident. No. 301120
Hengstler RI58-0/125EG.43?KD 0522297 0 522 297
Hengstler RI58-0/500EG.43?KD 0 523 411 0523411
AMT HS-DW 20 Schraubtechnik HS-DW20
Mannesmann Rexroth VT 5006 S13 R 11110029 VT5006
Siemens Simoreg 6RA8 222-1CA0-0 6RA8222-1CA0-0 Card
SEW DFP21B Profibus-Schnit?tsble 08242402
Siemens Simoreg 6RA2113-0BD11-0 6RA2 113-0BD11-0
Siemens 1XP8001-1/1024 1 XP 8001 1 1024 Drehgeber
Hengstler RI58-0/50EG.43K?B 0522571 0 522 571
Hengstler RI58-0/30EG.43K?B 0522592 0 522 592
Siemens Simoreg 6DM1001-0WB00-2 6DM1 001-0WB00-2
Vergr??ern
Hengstler RI58-0/30EG.43K?B 0522592 0 522 592
Hengstler RI58-0/25EG.43K?B 0522591 0 522 591
Hengstler RI58-0/250EG.43?KB 0522590 0 522 590
Siemens Simoreg C98043-A1051-L2?-15 Modul
Hengstler RI58-0/250EG.43?KD 0550420 0 550 420
Sick WLG12-P537 WLG12P537 WLG12 P537
Sick WT27-2F430 WT27 2F430 WT272F430
Sick WT27-2R610 WT27 2R610 WT272R610
Mitsubishi FX-1HC Programmable Controller
ifm electronic ecomat 200 DD2001 DD 2001
Pilz C-PC-PAP-3 PEGELANP V24/RS485 ID-No.: 305154
Pilz PST 1 24V DC ID-No.: 420080 108182
Pilz PNOZ 9 24VDC IDNo.: 474780
SQUARE D Notaus-/ Hauptschalter, 3polig 9003 K7004
Siemens Simatic S5 6ES5312-3AB11 6ES5 312-3AB11
Bosch PSS 5000 PSS5000 # PSS 5100.100 B
Danfoss VLT LC- Filter 175Z0826 175 Z 0826
Danfoss VLT3002 VLT 3002 175H7238 175 H 7238
4x Siemens Schalter 5TE7513 5TE7 513
4x Siemens 5SX2 310-6 5SX2310-6
12x Siemens 5SX2125-6 5SX2 125-6
12x Siemens 5SX2132-6 5SX2 132-6
4x Siemens 5SX2 332-6 5SX2332-6
4x Siemens 5SX2 325-6 5SX2325-6
Siemens Sirius 3RT1025-1KB40 3RT1 025-1KB40 E:5
Siemens Sirius 3RT1025-1BF44 3RT1 025-1BF44 E:5
Danfoss VLT6016 VLT 6016HT4C54STR3D?LF00A00C0 17,3 kVA
Siemens 6EA9643-3DA00-0?AX0 6EA9 643-3DA00-0AX0
Siemens 6EA9643-3AA02-0?AX0 6EA9 643-3AA02-0AX0
Siemens 5TT3 065 5TT3065
Moeller EMR4-N100-1-B EMR4N1001B
SIEMENS OP35 6AV3535-1FA01-0?XA0 6AV3 535-1FA01-0XA0
Siemens Simodrive 6SN1111-0AA01-0?BA2 6SN1 111-0AA01-0B
SEW Eurodrive Schnittsblenw?andler USB11A
Siemens Simatic S7 6ES7 408-1TA00-0XA0 6ES7408-1TA00-0?X
Danfoss VLT 175Z0825 VLT175Z0825 VLT 175 Z 0825
SMC ITV2050-31F3N3-?Q Elektropneumati?scher Regler
Siemens Kompakt 3RG6176-6BG00 3RG6 176-6BG00 E:1
Allen-Bradley 1746A7 1746 A7
Siemens Schütz 3TF44 22-0AL2 3RF4422-0AL2
Siemens Sirius 3RT1044-1AG20 3RT1 044-1AG20 E: 5
Siemens Sirius 3RV1331-4FC10 3RV1 331-4FC10 E:5
Siemens Sirius 3RT1046-1AC24 3RT1 046-1AC24 E:4
Siemens Sirius 3RV1341-4LC10 3RV1 341-4LC10 E:5
Siemens 3RV1742-5FD10 3RV1 742-5FD10 E:5
Siemens 5SM1 746-6 5SM1746-6
Moeller NZM74-100 NZM74 100 NZM74100
Moeller NZMH2-A63 NZMH2 A63
Siemens 3SB3863-3BB 3SB3 863-3BB
Lenze Servomotor MDSKSRS071-13+G?etriebe GST05-2Y VBR090
Lenze Servomotor MDSKSBS056-33+G?etriebe GKS0H-3Y VAK056
Lenze Servomotor MDSKSBS071-33+G?etriebe GKS05-3Y HAK071
Danfoss Compact Starter MCD 202 -018-T4-CV1
Siemens ED63B025 ED 63 B 025
Siemens Simatic S5 6ES5982-2AA11 6ES5 982-2AA11
Schabmüller Lenkantrieb mit Motor P125/05 +Getr.IMS81-5
Allen-Bradley 140-CMN-4000 140CMN4000 Ser. B
Siemens 3VF3211-6DS71-0?AC2 3VF3 211-6DS71-0AC2
Sauer&Danfoss Lenkantrieb mit Motor P125/05+Getr.SP 81
Siemens Sirius 3RV1341-4JC10 3RV1 341-4JC10 E:5
DC-Servomotor/C?NC Fr?se RX 320 ER 1000 RX320ER1000
Allen-Bradley 140U-H2C3-C20 140UH2C3C20 Ser. A
Allen-Bradley 1794ASB 1794 ASB Series D
Allen-Bradley 1492-CABLE025Y 1492CABLE025Y Ser. C
Allen-Bradley 1492-ACABLE010X 1492ACABLE010X Ser. A
Framo Hubspindelantri?eb Mini 1 D/A (8-2010K) Mini1D/A
Drive-System Servomotor MP 40 XL K16+Getriebe HI 30 L4
Mischer-Ventil Kieback&Peter RGD 15/04 F200 RGD15/0,4F2
Siemens Simatic S5 6ES5 777-0BC01 6ES5777-0BC01 E:2
Parker Axial Doppelhydraulik Pumpe PVMO16R1K1J3NMS
SIEMENS PC 670 6AV7722-2AC00-0?AD0 6AV7 722-2AC00-0AD0
Framo Aufsteckgetrieb?emotor Compacta AG 60 (6-60-00.06
Framo Aufsteckgetrieb?emotor Compacta AG 60 (6-60-00.06
Framo Aufsteckgetrieb?emotor FlexLine 10 (8-5010-00.PAO
Siemens Simatic S5 6ES5 318-8MA12 6ES5318-8MA12 E:6
Siemens Simatic S5 6ES5 095-8MA01 6ES5095-8MA01 E:4
Siemens Simatic S5 6ES5 464-8MF11 6ES5464-8MF11 E:2
victron SKYLLA 24/50 CE Acculader Battery Charger
Sauer-Sundstran?d Doppelhydraulik Pumpe SNP2/11/TFP 100
victron energie Atlas 24 /850 CE Inverter 850W
Kl?ckner Moeller N6-63 N6 63 N663
Sauer-Sundstran?d Doppelhydraulik Pumpe TFP 200/TFP 100
Moeller Leistungsschalt?er NZM4-25 NZM4 25 NZM425
Siemens Micromaster 4 BOP 6SE6400-0BP00-0?AA0 6SE6 400-
Bucher Hydraulik Pumpe QT21-012R
Siemens ED63B025 ED 63 B 025
Phoenix Contact KFD2-CRG2-1.D KFD2CRG21D
Hydraulik?lfilt?er Pumpe Kress NAOS H-3*M
Siemens Simatic S5 6ES5943-7UA22 6ES5 943-7UA22
SIEMENS Simatic S5 6ES5103-8MA02 6ES5 103-8MA02
Telemecanique Altivar 66 ATV66D16N4 Square D
Moeller NZMB1-M63 NZMB1 M63 NZMB1M63
Siemens 3UG3051-1AC40 3UG3 051-1AC40
Siemens Sirius 3RH1122-1AB00 3RH1 122-1AB00 E:5
Siemens Sirius 3RH1131-1AB00 3RH1 131-1AB00 E:5
Siemens 5TT3 811 5TT3811 Last-Fernschalt?er
Siemens Sirius 3RT1317-1BB40 3RT1 317-1BB40 E:5
Siemens Sirius 3RT1317-1BB40 3RT1 317-1BB40 E:5
ACE Sicherheits-Sto??d?mpfer SCS 38 X 100-F-70784
Siemens Sirius 3RT1015-1AB01 3RT1 015-1AB01 E:5
Siemens Sirius 3RH1140-1AB00 3RH1 140-1AB00 E:5
Siemens Sirius 3RT1017-1AB01 3RT1 017-1AB01 E:5
SEW Planetengetrieb?e PSF 312/EK 03/R EURODRIVE PSF312
Siemens Simatic S5 6ES5 305-7LA11 6ES5305-7LA11 E:4
BOSCH Aufsteckgetrieb?e 3 842 503 061 BOSCH3842503061
Siemens Simatic S5 6ES5 460-7LA13 6ES5460-7LA13 E:1