1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS
1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS
1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS
1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS 1734-RTBS
通常機(jī)床主軸電動機(jī)制動時，采用的是能耗制動方式，使電動機(jī)AB相輸入直流電源。
采用能耗制動方式使主軸電動機(jī)停止，主軸在低檔位低速旋轉(zhuǎn)時，大約需要0.5s，在高檔位高速旋轉(zhuǎn)時，大約需要2.5s。目前，采用的主軸電動機(jī)制動方法如圖1所示，先斷開KM1，再閉合開關(guān)KM2，從而斷開三相交流電源，接通直流電源，延時2.5s，認(rèn)定主軸電動機(jī)停止旋轉(zhuǎn)，然后進(jìn)行換刀或其它動作。
主軸以不同的速度旋轉(zhuǎn)時，采用能耗制動方式使主軸停止所需要的時間不同，采用同樣的能耗制動時間，延長無意義的加工輔助時間，降低了機(jī)床工作效率。另外，一旦開關(guān)KM2不能可靠閉合，或者直流電源保險斷開不能正常提供直流電，則主軸電動機(jī)只能在摩擦力的作用下減速，制動時間需要很長，但延時2.5s后，機(jī)床數(shù)控系統(tǒng)仍然認(rèn)定主軸電動機(jī)已經(jīng)停止旋轉(zhuǎn)，此時機(jī)床進(jìn)行換刀或其它動作容易造成事故。
因此，我們對機(jī)床主軸制動控制方式進(jìn)行了改進(jìn)設(shè)計(jì)，判斷主軸旋轉(zhuǎn)狀態(tài)，不采用延時2.5s，即認(rèn)定主軸電動機(jī)停止旋轉(zhuǎn)的控制方式，而是實(shí)時監(jiān)控主軸旋轉(zhuǎn)狀態(tài)，當(dāng)主軸旋轉(zhuǎn)低于一定轉(zhuǎn)速時，立即發(fā)出主軸停止完了信號。
2 主軸轉(zhuǎn)速監(jiān)測方案
在電動機(jī)的同步傳動軸上安裝一塊條形鐵片，和電動機(jī)同步旋轉(zhuǎn)，由接近開關(guān)對其檢測，每轉(zhuǎn)檢測到兩個脈沖信號，通過對脈沖信號的檢測而得知其轉(zhuǎn)速。檢測脈沖信號有兩種方案。
第一方案：在一定周期Tp內(nèi)讀取脈沖信號的個數(shù)N，PLC是一種順序控制器，它的程序是由前到后一步一步執(zhí)行，每執(zhí)行完一遍為一個掃描周期，然后從頭開始循環(huán)執(zhí)行。假如程序有2000步，每步執(zhí)行時間周期為30μs，則程序的掃描周期約60ms，掃描頻率約16Hz，能夠準(zhǔn)確檢測出的脈沖頻率應(yīng)低于8Hz，當(dāng)轉(zhuǎn)速的脈沖頻率大于16Hz，即轉(zhuǎn)速n≥480r/min時，PLC受其掃描頻率的影響，不能準(zhǔn)確檢測出脈沖的個數(shù)，情況不好時，會出現(xiàn)高速時檢測的脈沖個數(shù)很少，誤判為電動機(jī)基本停止而進(jìn)行下面動作，造成事故。此種方案只適用于主軸低速旋轉(zhuǎn)狀態(tài)的監(jiān)測。
第二種方案：檢測脈沖信號持續(xù)為“0”或“1”的時間T，當(dāng)n<60r/min時，發(fā)出主軸停止完了信號。由于PLC程序執(zhí)行過程的延時，數(shù)控系統(tǒng)收到主軸停止信號，并執(zhí)行下面動作時，主軸已完全停止旋轉(zhuǎn)，n=60r/min所對應(yīng)脈沖信號持續(xù)為“0”或“1”的時間T為0.25s，因此我們把檢測脈沖信號的計(jì)時器設(shè)定為0.25s。同樣高速時也會出現(xiàn)脈沖測不準(zhǔn)的情況，但不管情況多壞，在0.25s的時間內(nèi)“0”或“1”至少變化一次，因此可以準(zhǔn)確地判斷主軸是否停止旋轉(zhuǎn)。此方案可以適用于主軸高速或低速旋轉(zhuǎn)時主軸制動狀態(tài)的檢測。在實(shí)際應(yīng)用中，我們采用了此方案。
3 PLC實(shí)現(xiàn)主軸能耗制動的控制方法
PLC設(shè)計(jì)程序中，X20.0為轉(zhuǎn)速脈沖信號的輸入，M05為主軸停止信號，Y50.0為主軸停止完了信號。
兩個計(jì)時器TM1、TM2分別判斷X20.0脈沖信號持續(xù)為“0”或“1”的時間是否達(dá)到設(shè)定的時間，只要有一個時間到達(dá)，即R100.1或R100.2變“1”，導(dǎo)致R100.3變“1”，此時M05為“1”，導(dǎo)致Y50.0輸出“1”，則發(fā)出主軸制動完了信號，實(shí)現(xiàn)了主軸停止的準(zhǔn)確判斷。
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Control Techniques servo motor 115MSB070201AG, With brake, From Arrow 750
CONTROL TECHNIQUES SERVO 190UMB300CACAA MOTOR
Control Techniques 6M15 Relcon DC Drive 440V ! RFB !
Control Techniques MHM-6300
CONTROL TECHNIQUES NTE-354-CONS-0000 + 2RBM160DMK-SL !
Control Techniques ALP-130 Power Supply 240V ! WOW !
Control Techniques I/O module C80030 removed from a Cincinnati Arrow 750
CONTROL TECHNIQUES 115U2D400VBCAA1152 UNIMOTOR
Control Techniques UNIDRIVE RFI Line Filter 50Amp
Emerson / Control Techniques XCMDBEF-010 Cable
CONTROL TECHNIQUES DRIVE F3N5E
Body Control (Using Techniques Developed by Joseph H. Pilates)
Control Techniques SP1201 Unidrive SP
CONTROL TECHNIQUES EMERSON DIGITAL ST DST1045 3098-0018
Control Techniques SIBAH003 Cable
Control Techniques DutymAx MS ServoMotor 115MSA040290AG
Control Techniques servo motor 115MSB070201AG, With brake, From Arrow 750
Control Techniques Flux Vector Drive VB 110 NP
Control Techniques Dynamic Braking Unit
Control Techniques Dynamic Braking Unit
CONTROL TECHNIQUES COMMANDER SE 23400220 SE 3.5T 2.2KW
CONTROL TECHNIQUES CT UNI-2402 UNI2402 Free Ship
Control Techniques I/O module C80030 removed from a Cincinnati Arrow 750
CONTROL TECHNIQUES FOR PARTICULATE AIR POLLUTANTS
CONTROL TECHNIQUES DRIVE MD-434-00-000
Comptrol Linear Positioner Assembly Control Techniques
CONTROL TECHNIQUES DXM-340C SERVO MOTOR
SE33200750 10.0hp Commander SE Drive Control Techniques SE 11 TL
UniDrive VTC UNI-2403-VTC CONTROL TECHNIQUES UNI2043VTC 11KW Software 03.01.05
NEW! Emerson Control Techniques UNIDRIVE SP SP2402
UniDrive VTC UNI4401VTC Control Techniques 45Kw Uni-4401-VTC
Control Techniques NTE-207-TONS-0000 Servo Motor
Avon Advance Techniques frizz control lotus shield
Control Techniques Cheetah SM Driver
Control Techniques Dinverter listed 768R (2)
New Control Techniques SE23200400 Commander SE 5.5TL S/W 02.00.1 * NIB *
AVON ADVANCE TECHNIQUES Frizz Control Lotus Shield Anti-Frizz Treatment
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Avon Advance Techniques Hair Care Range -Choice- SAVE! Buy Lots! see listing
AVON ADVANCE TECHNIQUES FRIZZ CONTROL SHAMPOO
AVON ADVANCE TECHNIQUES FRIZZ CONTROL,60ML NEW, LEAVE I
Avon - Advance Techniques - 1st Class Postage
Avon Advanced Techniques Frizz Control Anti Frizz Serum 30ml NEW
Advance Techniques lotus shield frizz control serum
Control Techniques Commander SKB3400037 Drive
NEW Avon Advance Techniques Frizz Control Extra Strength Anti-Frizz Serum RARE
1A1 Ultimate Techniques for Time Management: You Can Take Control Of Your Time!
Location: Canada
