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工作環(huán)境
溫度 PLC要求環(huán)境溫度在0~55℃,安裝時不能放在發(fā)熱量大的元件下面,四周通風散熱的空間應(yīng)足夠大,基本單元和擴展單元之間要有30mm以上間隔;開關(guān)柜上、下部應(yīng)有通風的百葉窗,防止太陽光直接照射;如果周圍環(huán)境超過55℃,要安裝電風扇強迫通風。
濕度 為了保證PLC的絕緣性能,空氣的相對濕度應(yīng)小于85%(無凝露)。
震動 應(yīng)使PLC遠離強烈的震動源,防止振動頻率為10~55Hz的頻繁或連續(xù)振動。當使用環(huán)境不可避免震動時,必須采取減震措施,如采用減震膠等。
空氣 避免有腐蝕和易燃的氣體,例如氯化氫、硫化氫等。對于空氣中有較多粉塵或腐蝕性氣體的環(huán)境,可將PLC安裝在封閉性較好的控制室或控制柜中,并安裝空氣凈化裝置。
電源 PLC供電電源為50Hz、220(1±10%)V的交流電,對于電源線來的干擾,PLC本身具有足夠的抵制能力。對于可靠性要求很高的場合或電源干擾特別嚴重的環(huán)境,可以安裝一臺帶屏蔽層的變比為1:1的隔離變壓器 b="http://byq.gkzhan.com/" target=b>變壓器,以減少設(shè)備與地之間的干擾。還可以在電源輸入端串接LC濾波電路。FX系列PLC有直流24V輸出接線端,該接線端可為輸入傳感器(如光電開關(guān)或接近開關(guān))提供直流24V電源。當輸入端使用外接直流電源時,應(yīng)選用直流電源 target=b>穩(wěn)壓電源。因為普通的整流濾波電源,由于紋波的影響,容易使PLC接收到錯誤信息。
安裝與布線
動力線、控制線以及PLC的電源線和I/O線應(yīng)分別配線,隔離變壓器 b="http://byq.gkzhan.com/" target=b>變壓器與PLC和I/O之間應(yīng)采用雙膠線連接。
PLC應(yīng)遠離強干擾源如電焊機、大功率硅整流裝置和大型動力設(shè)備,不能與高壓電器安裝在同一個開關(guān)柜內(nèi)。
PLC的輸入與輸出最好分開走線,開關(guān)量與模擬量也要分開敷設(shè)。模擬量信號的傳送應(yīng)采用屏蔽線,屏蔽層應(yīng)一端或兩端接地,接地電阻應(yīng)小于屏蔽層電阻的1/10。
PLC基本單元與擴展單元以及功能模塊的連接線纜應(yīng)單獨敷設(shè),以防止外界信號的干擾。
交流輸出線和直流輸出線不要用同一根電纜,輸出線應(yīng)盡量遠離高壓線和動力線,避免并行。
I/O端的接線
輸入接線
輸入接線一般不要超過30米。但如果環(huán)境干擾較小,電壓降不大時,輸入接線可適當長些。輸入/輸出線不能用同一根電纜,輸入/輸出線要分開。盡可能采用常開觸點形式連接到輸入端,使編制的梯形圖與繼電器原理圖一致,便于閱讀。
輸出連接
輸出端接線分為獨立輸出和公共輸出。在不同組中,可采用不同類型和電壓等級的輸出電壓。但在同一組中的輸出只能用同一類型、同一電壓等級的電源。
由于PLC的輸出元件被封裝在印制電路板上,并且連接至端子板,若將連接輸出元件的負載短路,將燒毀印制電路板,因此,應(yīng)用熔絲保護輸出元件。
采用繼電器輸出時,所承受的電感性負載的大小,會影響到繼電器的使用壽命,因此,使用電感性負載時選擇繼電器工作壽命要長。
PLC的輸出負載可能產(chǎn)生干擾,因此要采取措施加以控制,如直流輸出的續(xù)流管保護,交流輸出的阻容吸收電路,晶體管及雙向晶閘管輸出的旁路電阻保護。
外部安全電路
急停電路。對于能使用戶造成傷害的危險負載,除了在控制程序中加以考慮之外,還應(yīng)設(shè)計外部緊急停車電路,使得PLC發(fā)生故障時,能將引起傷害的負載電源可靠切斷。
保護電路。正反向運轉(zhuǎn)等可逆操作的控制系統(tǒng),要設(shè)置外部電器互鎖保護;往復(fù)運行及升降移動的控制系統(tǒng),要設(shè)置外部限位保護電路。
可編程控制器有監(jiān)視定時器等自檢功能,檢查出異常時,輸出全部關(guān)閉。但當可編程控制器CPU故障時就不能控制輸出,因此,對于能使用戶造成傷害的危險負載,為確保設(shè)備在安全狀態(tài)下運行,需設(shè)計外電路加以防護。
電源過負荷的防護。如果PLC電源發(fā)生故障,中斷時間少于10秒,PLC工作不受影響,若電源中斷超過10秒或電源下降超過允許值,則PLC停止工作,所有的輸出點均同時斷開;當電源恢復(fù)時,若RUN輸入接通,則操作自動進行。因此,對一些易過負載的輸入設(shè)備應(yīng)設(shè)置必要的限流保護電路。
重大故障的報警及防護。對于易發(fā)生重大事故的場所,為了確??刂葡到y(tǒng)在重大事故發(fā)生時仍可靠的報警及防護,應(yīng)將與重大故障有聯(lián)系的信號通過外電路輸出,以使控制系統(tǒng)在安全狀況下運行。
PLC的接地
良好的接地是保證PLC可靠工作的重要條件,可以避免偶然發(fā)生的電壓沖擊危害。PLC的接地線與機器的接地端相接,接地線的截面積應(yīng)不小于2mm2 ,接地電阻小于100Ω;如果要用擴展單元,其接地點應(yīng)與基本單元的接地點接在一起。為了抑制加在電源及輸入端、輸出端的干擾,應(yīng)給PLC接上專用地線,接地點應(yīng)與動力設(shè)備(如電機)的接地點分開;若達不到這種要求,也必須做到與其它設(shè)備公共接地,禁止與其它設(shè)備串連接地。接地點應(yīng)盡可能靠近PLC。
冗余系統(tǒng)與熱備用系統(tǒng)
在石油、化工、冶金等行業(yè)的某些系統(tǒng)中,要求控制裝置有極高的可靠性。如果控制系統(tǒng)發(fā)生故障,將會造成停產(chǎn)、原料大量浪費或設(shè)備損壞,給企業(yè)造成極大的經(jīng)濟損失。但是僅靠提高控制系統(tǒng)硬件的可靠性來滿足上述要求是遠遠不夠的,因為PLC本身可靠性的提高是有一定的限度。使用冗余系統(tǒng)或熱備用系統(tǒng)就能夠比較有效地解決上述問題。
在冗余控制系統(tǒng)中,整個PLC控制系統(tǒng)(或系統(tǒng)中最重要的部分,如CPU模塊)由兩套完全相同的系統(tǒng)組成如圖2所示。兩塊CPU模塊使用相同的用戶程序并行工作,其中一塊是主CPU,另一塊是備用CPU;主CPU工作,而備用CPU的輸出是被禁止的,當主CPU發(fā)生故障時,備用CPU自動投入運行。這一切換過程是由冗余處理單元RPU控制的,切換時間在1~3個掃描周期,I/O系統(tǒng)的切換也是由RPU完成的。
在熱備用系統(tǒng)中,兩臺CPU用通訊接口連接在一起,均處于通電狀態(tài)如圖3所示。當系統(tǒng)出現(xiàn)故障時,由主CPU通知備用CPU,使備用CPU投入運行。這一切換過程一般不太快,但它的結(jié)構(gòu)有比冗余系統(tǒng)簡單。
本公司主營產(chǎn)品:
DCS集散式控制系統(tǒng)、PLC可編程控制器、數(shù)控系統(tǒng)、
(CPU處理器、模塊、卡件、控制器、伺服驅(qū)動、工作站、驅(qū)動器、
馬達、 內(nèi)存卡、 電源,機器人備件等)各類工控產(chǎn)品
主要業(yè)務(wù):
ABB DCS卡件
A-B 1756,1747,1785系列 PLC CPU,
Siemens 6DD,6FX,6SC,6FC,6S5系列,
Foxboro 系統(tǒng)卡件,
Triconex 系統(tǒng)模塊,
Rexroth 力士樂全系列產(chǎn)品,
Modicon 停產(chǎn)模塊 等各類工控產(chǎn)品
Schneider 施耐德 140系列PLC,CPU
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NOS! CONTROL TECHNIQUES DX SERVO MOTOR DXE-455W DXE455W 1.95HP 1.45KW 3000RPM
CONTROL TECHNIQUES VECTOR 1HP AC MOTOR DRIVE V75 ICD *REPAIRED*
Control Techniques SP 1403 SP1403 Unidrive
EMERSON/CONTROL TECHNIQUES SP2401 UNIDRIVE
LEROY SOMER DIGIDRIVE CONTROL TECHNIQUES SE43401500 480VAC 15kW 20HP REFURBISHED
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Control Techniques Dutymax DS 142DSE300CAH Servo Motor UNUSED
Control Techniques CTIU110N Display Interface Panel CTIU 110N *New In Box*
CONTROL TECHNIQUES M45-14ICD QUANTUM III DIGITAL DC DRIVE 20HP ***XLNT***
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CONTROL TECHNIQUES SP1403-LED USPP SP1403LED
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New! Control Techniques Dutymax MS BRUSHLESS AC Servo Motor 75MSB301TAAAA
CONTROL TECHNIQUES UNI1401 UNIDRIVE AC DRIVE ***XLNT***
CONTROL TECHNIQUES 9290-0059 MDA3 FIELD CONTROL BOARD 92900059
Entomological Field Techniques for Malaria Control: Learner's Guide Part 1
CONTROL TECHNIQUES MAXAX MAX AX 200 BRUSHLESS AC SERVO DRIVE
Control Techniques Operator Control Panel
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Control Techniques Cincinati Arrow I/O Module 24 Volt Input
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Control Techniques Servo motor
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CONTROL TECHNIQUES MGM-340-CONS-0000 SERVO MOTOR MGM340CONS0000
EMERSON COMMANDER SKB3400150 CONTROL TECHNIQUES 2 HP
Control Techniques 3-5 HP DC Drive Control Board Model F3N5C, Part# 2415-8105!
CONTROL TECHNIQUES 85-21226-12000A USPP 852122612000A
Ultimate Classroom Control Handbook: A Veteran Teacher's On-The-Spot Techniques
Control Techniques Focus 1 DC Drive 1/4 - 2 HP Max Part# 2400-8001!
Total Control: High-Perbance Street Riding Techniques by Lee Parks NEW
CONTROL TECHNIQUES M350-14ICD MENTOR II DC DRIVE 168HP 350AMPS ***XLNT***
CONTROL TECHNIQUES R115MSA040200AG MOTOR R115MSA040200AG CINCINNATI ARROW 500
CONTROL TECHNIQUES EMERSON MODULAR DRIVE POWER SUPPLY MP-1250-00-000 960480-04
EMERSON CONTROL TECHNIQUES QUANTUM II 2 DIGITAL DC DRIVE 50HP 100HP 9500-8206A
CONTROL TECHNIQUES UNI1403 3HP 460VAC DRIVE ***XLNT***
CONTROL TECHNIQUES MGE-455-CONS-0000 USPP MGE455CONS0000
NIB EMERSON CONTROL TECHNIQUES EN-204-00-000 SERVO MOTOR P/N: 960500-10
Control Techniques Servo Motor # MHM-8500-CBNS-0000 Very Nice!
CONTROL TECHNIQUES SE 53402200 SE-33T 30.0 HP DRIVE ,USED
7 Steps to Normal Bladder Control: Simple, Practical Tips & Techniques for Stayi
Control Techniques EN-204-07-000 Servo Drive
CONTROL TECHNIQUES COMMANDER CD CD75K WA2001 1HP DRIVE NICE TAKEOUT M/O !!
CONTROL TECHNIQUES 075U2C300VBCAA075140 AC SERVOMOTOR NEW NEW 30 DAY WARRANTY
Emerson 40 HP Commander SE VS AC Drive SE53403000 Control Techniques 30 kW 40T
CONTROL TECHNIQUES M45-14ICD *NEW IN A BOX*
CONTROL TECHNIQUES 9500-4030 LOGIC INTERFACE BOARD FOR QUANTUM III 95004030
The yoga way to release tension: Techniques for relaxation and mind control, Rac
Control Techniques EN-204 Digital Servo Drive Model EN-204-00-000
CONTROL TECHNIQUES AC INDUCTION MOTOR 9112/L 9112L CNC
Avon Advance Techniques Frizz Control Lotus Shield Lot2
Teacher Smart!: 125 Tested Techniques for Classroom Management & Control by...
CONTROL TECHNIQUES MENTOR QUANTUM SNUBBER BOARD MDA-5 MDA5 9300-5308
Control Techniques Emerson Unidrive SP1405 Drive
Comms Option Module Control Techniques Communications Module E/W: 267743
UNI2401VTC Control Techniques Emerson 5.5KW 3-PHASE Drive Inverter
Control Techniques UNI1401 AC Drive
EMERSON CONTROL TECHNIQUES MDS SERVO DRIVE MODULE MD-420-00-N00 W/ FM-2 CONTROL
ASTHMA CONTROLLED NATURALLY Techniques that work by Dr Ron Roberts LIKE NEW
CONTROL TECHNIQUES Commander SE11200075 SE1.5M 0,75kW Inverter
Classroom Discipline and Control: 101 Practical Techniques by Fred B. 0131362836
Control Techniques Commander SE Inverter 3 HP w/ Manual
CONTROL TECHNIQUES 60 HP VARRIABLE FREQUENCY INVERTER V4500-R
Control Techniques SM-Universal Encoder Plus module
"Natural Techniques for Blood Pressure Control" DVD
CONTROL TECHNIQUES SERVO MOTOR MGE-208-CONS-0001
CONTROL TECHNIQUES SP2201 UNIDRIVE *NEW IN A BOX*
CONTROL TECHNIQUES BRUSHLESS AC SERVO DRIVE MAXAX 100 CINCINNATI ARROW 500 ERE
L2-Gain and Passivity Techniques in Nonlinear Control by Arjan Van Der Schaft...
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OTC TOOLS & TECHNIQUES FORD MCU/EEC-IV COMPUTERIZED ENGINE CONTROLS THROUGH 1986
P315 CONTROL TECHNIQUES 16 CHANNEL I/O MODULE EXPANSION MODULE CANBUS CONNECTION
CONTROL TECHNIQUES DB9FTERM NSFP DB9FTERM
CONTROL TECHNIQUES CONDUCTOR C8201-4-1
Control Techniques UNI3405 AC Drive 50HP / 37kW UNI-3405 * Brand New in Box*
Control Techniques DBR-0600-01500-ENC
CONTROL TECHNIQUES UD71 USPP UD71
CONTROL TECHNIQUES SE43401500 AC DRIVE 20 HP 3 PH 380-500 VAC
Control Techniques in Film Processing 1960 Movies Television Technical
EMERSON/CONTROL TECHNIQUES COMMANDER CD II 220 ***XLNT***
CONTROL TECHNIQUES 2950-1000-I USPP 29501000I
CONTROL TECHNIQUES 3130-0358 UD96 DRIVE BOARD 31300358
Control Techniques Brushless Servo 115DMC300CAAAA
Returns: Accepted
AVON ADVANCE TECHNIQUES FRIZZ CONTROL WITH LOTUS SHIELD NEW
CONTROL TECHNIQUES MEMORY MODULE 9409-000577 C80010 CINCINNATI ARROW 500 ERE
Control Techniques 6180-4020 DSI CPU Control Board