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1771-VHSC
歐姆龍
隨著工廠由自動(dòng)化進(jìn)入智能化，對(duì)于設(shè)備性能和可擴(kuò)充性的要求日益提高。因應(yīng)電子工程、運(yùn)輸及機(jī)械工程等行業(yè)的快速發(fā)展，為快速制造相關(guān)產(chǎn)品零部件產(chǎn)品，金屬線圈層繞技術(shù)也在高速發(fā)展，對(duì)繞線機(jī)的性能、速度、精度要求也不斷提升。臺(tái)達(dá)善用自身深耕市場(chǎng)多年的經(jīng)驗(yàn)和完整、先進(jìn)的自動(dòng)化產(chǎn)品，打造可實(shí)現(xiàn)高精繞線控制的解決方案，協(xié)助客戶(hù)提高生產(chǎn)效能、節(jié)省能源、人力與時(shí)間。
繞線設(shè)備種類(lèi)多樣且工藝繁復(fù)，以層繞機(jī)來(lái)說(shuō)，在加工時(shí)，不論線圈的材質(zhì)、卷繞層數(shù)為何，層繞機(jī)都必須將雜亂無(wú)章的線絲組成有條理的線圈，也要將不規(guī)則堆迭的線圈在收卷工字輪上均勻整齊地排列。臺(tái)達(dá)推出層繞機(jī)控制整合解決方案，保證系統(tǒng)張力穩(wěn)定，能夠適用于許多不同材質(zhì)的金屬或金屬與塑膠復(fù)合線絲，例如銅線、鋁線、鐵絲、塑鋁線和塑銅線的卷繞。
此方案采用臺(tái)達(dá)高性能可編程控制器 (PLC) 進(jìn)行主控，搭配人機(jī)界面進(jìn)行系統(tǒng)設(shè)定，精準(zhǔn)控制伺服驅(qū)動(dòng)器及變頻器驅(qū)控收卷與放卷電機(jī)，實(shí)現(xiàn)最佳化繞線作業(yè)和張力控制。其中，臺(tái)達(dá)應(yīng)用多臺(tái)高效型精巧矢量控制變頻器 MH300 系列，除了體積小、不占空間 (比前代縮小約 40%)，輸出頻率也更快速，在開(kāi)環(huán)回路下更可高達(dá)2000 Hz，可滿(mǎn)足層繞機(jī)快速、平穩(wěn)卷繞線材的需求。此外，其內(nèi)建安全停機(jī)功能（STO）在瞬間停電的情況，可確保設(shè)備和人員的作業(yè)安全。
臺(tái)達(dá)提供的整合型方案能為客戶(hù)帶來(lái)的效益主要如下：
穩(wěn)定的張力控制，以實(shí)現(xiàn)設(shè)備高速穩(wěn)定運(yùn)行
臺(tái)達(dá)具備超過(guò)20年的變頻器開(kāi)發(fā)經(jīng)驗(yàn)，多年來(lái)推出多款泛用及行業(yè)專(zhuān)機(jī)。此方案中應(yīng)用的高效型精巧矢量控制變頻器MH300系列，內(nèi)建完整且穩(wěn)定的張力控制功能，實(shí)現(xiàn)自動(dòng)計(jì)算線圈卷徑、兩段 PI 控制等功能，平穩(wěn)控制放卷張力，達(dá)到最高 23 m/s 的設(shè)備高速穩(wěn)定運(yùn)行成效。
簡(jiǎn)易的系統(tǒng)配置，輕松上手、高度通用性
透過(guò)高效變頻器的變壓模式 (VF)，不需要復(fù)雜的 PLC 控制程式，即可實(shí)現(xiàn)平穩(wěn)的張力控制，讓設(shè)備在各式各樣的工況下穩(wěn)定高效運(yùn)行，滿(mǎn)足多款繞線設(shè)備需求。
高效能、節(jié)省能源、降低成本
藉由放卷變頻器與收卷變頻器共用直流母線，能夠?qū)⒎啪碜冾l器制動(dòng)產(chǎn)生的回生能量回饋于收卷變頻器的使用上，無(wú)需使用煞車(chē)電阻，可為客戶(hù)簡(jiǎn)化系統(tǒng)，同時(shí)節(jié)省設(shè)備建置和降低成本。
臺(tái)達(dá)的層繞機(jī)控制解決方案整合度高，具備優(yōu)異的張力控制，實(shí)現(xiàn)平穩(wěn)且高速進(jìn)行繞線，可廣泛運(yùn)用在各款的層繞機(jī)，如全自動(dòng)和半自動(dòng)層繞機(jī)、伺服精密層繞機(jī)、環(huán)形層繞機(jī)，以及空心線圈層繞機(jī)等等，協(xié)助客戶(hù)提高系統(tǒng)穩(wěn)定性、繞線平穩(wěn)度及設(shè)備工作效能。
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