數(shù)控機(jī)床可用測(cè)量法對(duì)主軸軸承溫度進(jìn)行監(jiān)測(cè)。通過測(cè)量主軸軸承運(yùn)轉(zhuǎn)中的溫升,來了解主軸軸承是否正常。軸承溫度一般限制在溫度升高不超過45℃,監(jiān)測(cè)中若發(fā)現(xiàn)軸承的溫度超過70-80℃,應(yīng)立即停機(jī)檢查。
1 安裝及接線
數(shù)控機(jī)床可利用熱電阻、多通道數(shù)字儀表及PLC控制系統(tǒng)的結(jié)合,來實(shí)現(xiàn)主軸軸承溫度的檢測(cè)。
在主軸前、中、后軸承處,安裝4個(gè)熱電阻。PLC控制系統(tǒng)采集4個(gè)測(cè)量點(diǎn)的溫度,來監(jiān)測(cè)不同位置處軸承溫升情況。
2 控制要求及原理
溫度控制系統(tǒng)利用熱電阻進(jìn)行測(cè)量點(diǎn)的溫度測(cè)量,利用多通道數(shù)字儀表來顯示主軸軸承的溫度值。PLC實(shí)現(xiàn)參數(shù)設(shè)定、遠(yuǎn)程監(jiān)控、數(shù)據(jù)存儲(chǔ)和報(bào)警處理等功能。在實(shí)際編程過程中,不需要編寫讀寫PLC寄存器的程序,通過數(shù)據(jù)定義的方法,在定義了I/O變量后,可直接使用變量名用于系統(tǒng)控制、操作顯示、數(shù)據(jù)記錄和報(bào)警等。
系統(tǒng)設(shè)置一個(gè)啟動(dòng)按鈕來啟動(dòng)控制程序,設(shè)置紅、綠2個(gè)指示燈來顯示溫度狀態(tài)。4個(gè)測(cè)量點(diǎn)的溫度在要求范圍內(nèi),綠燈亮,表示主軸可正常運(yùn)轉(zhuǎn);當(dāng)某一個(gè)被測(cè)點(diǎn)溫度達(dá)到上限時(shí),即便主軸轉(zhuǎn)速還未達(dá)到要求,則紅燈亮,同時(shí)數(shù)控系統(tǒng)顯示器上相對(duì)應(yīng)的軸承報(bào)警。操作者將主軸立即停止運(yùn)轉(zhuǎn),并根據(jù)對(duì)應(yīng)報(bào)警號(hào)檢查主軸軸承對(duì)應(yīng)位置處的狀況,從而避免主軸軸承研傷現(xiàn)象。
3 結(jié)束語(yǔ)
現(xiàn)代PLC具有功能強(qiáng)、集成度高、抗干擾能力強(qiáng)、組態(tài)靈活、工作穩(wěn)定等顯著特點(diǎn),廣泛應(yīng)用于現(xiàn)代工業(yè)的自動(dòng)控制中。PLC可擴(kuò)展一些智能控制模塊,構(gòu)成不同的控制系統(tǒng),本文提到的主軸軸承溫度的檢測(cè)就是以PLC為核心的智能溫度控制系統(tǒng),操作方便,可靠性好,具有重要的現(xiàn)實(shí)意義。 咨詢熱線:18150695049
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【主營(yíng)產(chǎn)品】
1:Invensys Foxboro(??怂共_):I/A Series系統(tǒng),F(xiàn)BM(現(xiàn)場(chǎng)輸入/輸出模塊)順序控制、梯形邏輯控制、事故追憶處理、數(shù)模轉(zhuǎn)換、輸入/輸出信號(hào)處理、數(shù)據(jù)通信及處理等。
2:Invensys Triconex: 冗余容錯(cuò)控制系統(tǒng)、基于三重模件冗余(TMR)結(jié)構(gòu)的最現(xiàn)代化的容錯(cuò)控制器。
3:Westinghouse(西屋): OVATION系統(tǒng)、WDPF系統(tǒng)、WEStation系統(tǒng)備件。
4:Rockwell Allen-Bradley: Reliance瑞恩、SLC500/1747/1746、MicroLogix/1761/1763/1762/1766/1764、CompactLogix/1769/1768、Logix5000/1756/1789/1794/1760/1788、PLC-5/1771/1785等。
5:Schneider Modicon(施耐德莫迪康):Quantum 140系列處理器、控制卡、電源模塊等。
6:ABB:工業(yè)機(jī)器人備件DSQC系列、Bailey INFI 90等。
7:Siemens(西門子):Siemens MOORE, Siemens Simatic C1,Siemens數(shù)控系統(tǒng)等。
8:Motorola(摩托羅拉):MVME 162、MVME 167、MVME1772、MVME177等系列。
9:XYCOM:I/O 、VME板和處理器等。
10:GE FANUC(GE發(fā)那科):模塊、卡件、驅(qū)動(dòng)器等各類備件。
11:Yaskawa(安川):伺服控制器、伺服馬達(dá)、伺服驅(qū)動(dòng)器。
12:Bosch Rexroth(博世力士樂):Indramat,I/O模塊,PLC控制器,驅(qū)動(dòng)模塊等。
13:Woodward(伍德沃德):SPC閥位控制器、PEAK150數(shù)字控制器。
14:工業(yè)機(jī)器人系統(tǒng)備件。
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Omron CPM1A-20EDT1, New, CPM1A20EDT1, Fast Shipping
Omron CQM1-AD041, , CQM1AD041, Fast Shipping
Omron CQM1-SRM21-V1, , CQM1SRM21V1, Fast Shipping
Omron CS1W-BC083, New, CS1WBC083, Fast Shipping
Omron CS1W-SCB41-V1, , CS1WSCB41V1, Fast Shipping
Omron CV500-BC101, , CV500BC101, Fast Shipping
Omron DRT2-MD32SL, , DRT2MD32SL, Fast Shipping
Omron C200H-BC081-V2, , C200HBC081V2, Fast Shipping
Omron C200H-PRO27, , C200HPRO27, Fast Shipping
Omron C200H-MD215, , C200HMD215, Fast Shipping
Omron CQM1-CPU11, , CQM1CPU11, Fast Shipping
Omron CPM1A-20CDR-D, , CPM1A20CDRD, Fast Shipping
Omron C200HW-COM02, , C200HWCOM02, Fast Shipping
Omron CQM1-CPU11-E, , CQM1CPU11E, Fast Shipping
Omron C200H-OC222N, , C200HOC222N, Fast Shipping
Omron C200H-OC222V, , C200HOC222V, Fast Shipping
Omron C200HW-COM01, , C200HWCOM01, Fast Shipping
Omron C200HW-COM04-E, , C200HWCOM04E, Fast Shipping
Omron Cam Positioner 24VDC,H8PS-8BFP
OMRON 3G3MV-CB004 NSFP 3G3MVCB004
Omron CQM1-CPU11 CPU Unit NEW IN BOX
1PCS OMRON PLC CP1E-N60DR-A Tested
Omron E5EK-AA2-DRT-500 Digital Controller (cover damaged)
[Omron] C200HX-CPU64 + CLK21 Omron PLC EMS/UPS Fast Shipping
OMRON S82K-24024T USPP S82K24024T
1 PC New Omron CP1E-N60DT-A PLC Module In Box
LOT OF 86 OMRON LY2N-D2 RELAY 24V **
1PC OMRON NEW C200H-MD501 SHA02 C200HMD501 PLC Module
1PC OMRON NEW C200H-IDS01-V1 SHA02 C200HIDS01V1 PLC Module
Omron CV500-MC221
1pc Omron CJ series PLC programmable controller module CJ1W-V680C12
OMRON 3G3EV-A2001 NSFP 3G3EVA2001
OMRON AGD-N4 NSFP AGDN4
OMRON G72C-ID16-1-DC24 USPP G72CID161DC24
OMRON C500-OA223 3G2A5-OA223
OMRON E3S-5E4S NSFP E3S5E4S
OMRON CQM1-G7M21 USPP CQM1G7M21
Omron C200HOC224 NSFP **GENUINE** C200H OC224
1pc OMRON PHOTOELECTRIC SWITCH E3X-DA11TW-S 12-24VDC New in box
Omron PLC CP1L-L20DT-D NEW IN BOX
1 YR Warranty C200HW-BC031 Omron CPU BACKPLANE
Omron CQM1-CPU11 CPU Unit NEW IN BOX
1PC OMRON CQM1H-CPU51 PLC Module Tested
OMRON E3ML-M8E4-G USPP E3MLM8E4G
OMRON CQM1-OD213 NSFP CQM1OD213
1pc Omron K2CU-F20A-FGS 220VAC Heater Fault Detector New
OMRON E5AZ-Q3MT TEMPERATURE CONTROLLER 100-240VAC PLC MODULE NEW
OMRON C200H-DSC01 Data Setting Console NEW IN BOX
OMRON S3D2-BK NSFP S3D2BK
OMRON 3G2C7-LK011P USPP 3G2C7LK011P
OMRON E5CX-RHTC-F NSFP E5CXRHTCF
Omron C500-OD412 Lifetime Warranty !!!
1PCS OMRON A/D Unit CJ1W-AD041-V1 Tested
OMRON E3L-2LE4-50 USPP E3L2LE450
OMRON C500-OD213 NSPP C500OD213
Omron F150-M05L Touch Panel Tested
NEW Omron Temperature Controller E5CN-C2MTD-500 AC/DC24
OMRON E5EX-A-F USPP E5EXAF
OMRON C200HW-BC031 USPP C200HWBC031
New Omron C200H-IDS01-V1 PLC Electromagnetic Inductor ID Sensor Unit
1pc Omron PLC module CRT1-DA02
1pc Omron NT20-ST121-EC touch screen tested
Omron CJ1WSCU21V1 NSFP **GENUINE** CJ1W SCU21 V1
OMRON 3G3EV-AB002-CUE USPP 3G3EVAB002CUE
1PCS NEW OMRON PLC CPM1A-MAD11
New Panasonic Inverter AVF200-0022 0.2KW 220V
Omron PLC HMI Interactive Display NB5Q-TW00B NB5QTW00B New
OMRON CPU Unit CJ2M-CPU11 CJ2MCPU11 new in box free ship
Omron CPU Unit C200HE-CPU42-E C200HECPU42E new in box free ship
OMRON XWT-OD16 REMOTE TERMINAL NEW IN BOX
OMRON E32-TH200 NSFP E32TH200
OMRON DRT1-AD04H USPP DRT1AD04H
OMRON S3D9-CC SENSOR CONTROLLER
New OMRON Transducers Switch E3C-LDA41 12-24VDC Photoelectric Sensor Amplifier
OMRON K3TX-VA21A NSFP K3TXVA21A
Omron CJ1W-NC233 CJ1WNC233 NC Unit
Omron CS1H-CPU63H CS1HCPU63H CPU Unit
OMRON FZ-VSB 2M NSFP FZVSB2M
OMRON NS8-TV01B-V2 NS8TV01BV2 Touch Screen Good Condition
1pc Omron S8VS-24024A switching power supply NEW IN BOX
New Omron C200H-IA122 PLC Input Module 16-Point 100 - 120 VAC Input
OMRON V600-H51-1-2M USPP V600H5112M
1 PC New Omron CP1E-E60SDR-A PLC Module In Box
OMRON CJ1W-PRT21
OMRON E2C-AAL4E NSPP E2CAAL4E
OMRON CPM1A-10CDT-A-V1 NSFP CPM1A10CDTAV1
OMRON C500-OD212 USPP C500OD212
Omron Sysmac Programmable Controller C200H-PS221
New Omron PLC module CJ1W-PD025 AUTOMATION SYSTEM
Omron C500-PS222-E, C500 ,2-CT001 II002 , 2-DA003 Expansion Unit boards (HBS)
Omron OMRON 2 CMOS ZS-LD80
NEW OMRON SYSMAC C500-OD412 OUTPUT MODULE 3G2A5-OD412 C500OD412
Omron C200H PLC System w/ CPU01, ME431, (2) ID212 and OD212 cards
Omron C200H PLC Expansion Unit w/ PS221, (2) ID212, ID215, and (2) OD211 cards
OMRON C200H-TC101 TEMPERATURE CONTROL C200HTC101
NEW Omron B500-AL004 3G2A9-AL004 Link Adapter Unit - BRAND NEW IN BOX - BNIB
Omron Sysmac C28H PLC Model C28H-EDR-D
OMRON AC SERVO DRIVER R88D-UA12L NICE! FAST SHIPPING!
Omron STI Allen Bradley 44507-0170 OSTI Saftey Interlock Switch MA21APC10 NEW
OMRON E5AX-PRR03-F TEMPERATURE CONTROLLER
Omron, E3MC-A41, RGB Amp Photoelectric Switch Sensor 12-24VDC NEW
Omron, E5EN-R3HBTD-N, Temperature Controller
Omron, E5CN-R2MTD-500, Multi-Range Temperature Controller Control Temp 24V AC/DC
Omron E5EN-R3-500-N Temperature Controller NEW
MR-C10A+HC-PQ13 MITSUBISHI 1PC SERVO DRIVER AND MOTOR HCPQ13 MRC10A PLC
Omron NI013 PLC Module 3G8B2-NI013 Unit Single Board 3G8B2NI013 NI 013 0229145-7
Omron Sysmac Programmable Controller W/ C200H-ME431 2 x ID212/2 x OC222 / OD211
* NEW * Omron SYSMAC C200H-RM001-PV1 FIBER-OPTIC Remote I/O Master Module
Omron CPU Unit Programmable Controller CJ1M-CPU13 #73471
1PCS Omron PLC CS1G-CPU44-EV1 CPU Unit Tested
NEW! OMRON PLC C200HW-NC413 NC UNIT STEPPER CONTROL MODULE
Base unit PLC 10 slot, CV500-BC101, Omron
OMRON CPM1A-40CDT1-D PLC Programmable
NEW OMRON E5CSV-R1T-F TEMPERATURE CONTROLLER E5CSVR1TF
Omron E39VX NSFP **GENUINE** E39 VX
New Omron V680-HAM42-DRT, DeviceNet ID Slave Controller, NIB, Warranty
Omron GT1DA04MX Analog Input
OMRON NT11S-SF121B INTERACTIVE DISPLAY
OMRON PLC CJ1W-AD081-V1 INPUT MODULE 8POINT ANALOG, AD
Omron PLC C200HG CPU43-E Programmable Controller
Omron Programmable Controller PLC CPM2C-S110C-DRT w/ Breakout Cable
Omron PLC C200H-CPU01 Programmable Controller
OMRON C200H-LK201-V1 HOST LINK UNIT C200HLK201V1
Omron CJ1M CPU21 PLC CPU
OMRON C500-RT201 Remote I/O Unit 3G2A5-RT201 CPU Module PLC
Omron C200H-ID212
OMRON C500-PRT01-E
Omron C500-ID219 3G2A5-ID219 One Year Warranty !
OMRON G9SX-AD322-T15-RTDC24 USPP G9SXAD322T15RTDC
Omron CQM1-1PS01 CQM1-1PSO1 Power Supply Unit
OMRON Input Unit C200H-ID217 C200HID217 new (qty 3)
OMRON NC413 C200HW-NC413 NC UNIT NEW motion controller
Omron CQM1H-CPU21, PA206, (2X)ID212 and (2X)OC222 PLC
Omron Open network controller ITNC-EIX01 error code 06 01
(NEW) Omron PLC A/D D/A Unit Analog Combo Unit CP1W-MAD11
NEW! OMRON PLC C500-RM001-EV1 / 3G2A5-RM001-EV1 REMOTE I/O UNIT
1 PC New Omron CP1H-X40DT-D PLC Module In Box
Omron PLC module XWT-OD16-1 NEW IN BOX
Omron CPU Unit - CJ1G-CPU45H
Omron C20K-CDT1-A Sysmac Programmable Controller, PLC
OMRON SYSMAC C60H PROGRAMMABLE CONTROLLER
[Omron] CJ1W-CT021 Counter Unit Omron PLC EMS/UPS Fast Shipping
OMRON CS1G-CPU43-EV1 PLC CPU UNITS
Omron 3G2S6-CPU15 Sysmac S6 Programmable Controller
Omron CJ1W-NCF71 NC-Unit!
Omron CJ1G-CPU45H SYSMAC CPU Unit Ver 4.0
OMRON R88D-WN08H-ML2 AC SERVO DRIVER
Omron C200HBC051V2 x2 Base Unit PLC
OMRON SYSMAC PROGRAMMABLE CONTROLLER C200H-ASC02,C200H-MD215, C200H-IDS01-U1
Omron CQM1-OD213 (CQM1OD213) New in Box ***90 Day Warranty***
OMRON E5AX-VAAM-AC100-240 USPP E5AXVAAMAC100240
Omron CP1L-EL20DT-D PLC
OMRON C60P-CDT1-A PLC
(NEW) Omron Environment Resistive Remote I/O Terminal DRT2-OD08C-1
(NEW) OMRON CQM1-DA021 PLC Analog I/O Modules
OMRON DRT1-OD04CL-1 NSFP DRT1OD04CL1
OMRON ENCODER E6H-CWZ6C 800P/R FAST FREE SHIPPING E6HCWZ6C 800PR NEW
[Omron] NE0A-SCPU01 Safty Network Controller DeviceNet Fast Shipping 3~5 days
[Omron] SYSMAC C200HG-CPU43-E + C200HW SLK23 + CE001 PLC Fast Shipping 3~5 days
[Omron] CPM2C-10C1DTM-D + CPM2C-CIF21 Omron PLC Fast Shipping 3~5 days
OMRON SYSMAC C28H-C60R-DE-V1 PROGRAMMABLE CONTROLLER 24VDC **
OMRON S82G-1012 **
OMRON SENSOR CONTROLLER S3D-CK **
Omron CQM1-CPU21 PA203 ID212 ID213 & OD213