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　　SMART LINE V3在空壓機熱能回收系統(tǒng)上的應(yīng)用，在本次對產(chǎn)品的升級改造中，使用了smart line v3代替原來的smart line 700ie, SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議跟變頻器通信控制，實現(xiàn)了整套系統(tǒng)監(jiān)控的功能，實現(xiàn)了對溫度，壓力、流量及第三方變頻器工作狀態(tài)的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機smart 系列產(chǎn)品的功能有了新的認識。
　　項目名稱：伯恩空壓機余熱回收節(jié)能方案
　　一、項目介紹
　　業(yè)主原來采用某國產(chǎn)PLC和昆侖通態(tài)屏控制，串口通訊現(xiàn)場儀表不能很好的結(jié)合顯示控制起來，整套系統(tǒng)改成Smart 系列的控制，整套產(chǎn)品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網(wǎng)通訊簡易穩(wěn)定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協(xié)議通訊)，配置完美無缺。
　　二、工藝原理
　　1.空氣壓縮機壓縮熱的組成;
　　結(jié)論;空壓機=電鍋爐
　　2.現(xiàn)場配加空氣能熱水系統(tǒng)，在車間壓縮機系統(tǒng)停機狀態(tài)下為保證供熱的持續(xù)性所采用的供熱設(shè)備：
　　3、控制系統(tǒng)，因為原有的空壓機系統(tǒng)都具有完善的控制系統(tǒng)，負載維護系統(tǒng)的正常高效運行，熱回收系統(tǒng)是冗余系統(tǒng)，所以原有的空壓機組無需做任何控制方面的改變。熱回收本身的控制系統(tǒng)可以采用溫度控制，通過監(jiān)控熱水箱溫度來控制加熱循環(huán)水泵運行，水泵運行時，即為熱回收系統(tǒng)啟動狀態(tài)，當需要熱水溫度較高時，可以設(shè)定水溫，增加循環(huán)次數(shù)。為了節(jié)能，防止壓縮機未啟動而水泵啟動造成電力的浪費，可以通過測量排氣溫度的方法來作為確定循環(huán)水泵是否需要工作。
　　三、設(shè)備圖
　　四、工藝設(shè)計及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機熱能回收系統(tǒng)的升級改造中，使用了SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議通信控制，實現(xiàn)了熱回收系統(tǒng)的自動控制功能，并通過以太網(wǎng)通信實現(xiàn)了與中控室上位機的連接，實現(xiàn)了對溫度，壓力，流量的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機的功能有了新的認識。
　　2、IO表設(shè)計及PLC選型
　　根據(jù)現(xiàn)場設(shè)備，匯總需要輸入點13個，輸出點12個，其中兩個輸出點為220V交流輸出驅(qū)動接觸器動作，所以選擇繼電器輸出型的PLC，根據(jù)IO點數(shù)要求，我們選擇了S7-200 SMART系列的SR40型號CPU(實際采用SR60)，并根據(jù)需求設(shè)計了IO表。
　　3、其它主要電氣設(shè)備選型4、確定通訊方案
　　1)、MODBUS通訊方案
　①英威騰CH100A變頻器提供modbus 協(xié)議地址表，能夠方便地接入系統(tǒng)。
　?、谟⑼vCH100A變頻器參數(shù)設(shè)置
　　通信種類：2：MODBUS RTU形式
　　機器地址：1
　　傳送速度：1：9600bps
　　數(shù)據(jù)長度：1：8位
　　校驗形式：0：無校驗
　　五、編程與調(diào)試
　　1、IO控制程序編程與調(diào)試
　　熱水回收系統(tǒng)工藝流程比較簡單，采用過程和分時段送水控制，這里采用了時序控制。
　　利用hmi 讀取和設(shè)定PLC時鐘在面板顯示，以達到時鐘一致不變。設(shè)定不同時段的送水激活指令以達到自動滿足條件送水的目的。
　　2、MODBUS通信程序編程與調(diào)試：
　　samrt 200 plc自帶modbus 庫指令，組態(tài)應(yīng)用變得簡
　　3、上位機組態(tài)
　　上位機首先與PLC通過網(wǎng)線連接，然后在軟件中添加新設(shè)備。然后建立相關(guān)的變量連接：
　　六、結(jié)束語
　　SAMRT LINE V3最大的特點外觀時尚新穎、通訊主流飛快，相比之前下載速度不是一個級別的!軟件更新簡潔優(yōu)化很大，搭配 S7-200 SMART PLC不愧為小系統(tǒng)性價比之王，通訊主流靈活快捷、本次使用的SR60型號CPU的PLC進行系統(tǒng)設(shè)計和編程，整體感覺使用性能良好，很適合在系統(tǒng)點數(shù)要求不高的場合使用。一串一網(wǎng)的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴展功能無論同變頻器、儀表、網(wǎng)關(guān)連接都輕松自如。在工廠小范圍的現(xiàn)場總線主從控制也是不成問題，smart系列的hmi和plc無縫完美通訊對接變得組態(tài)是如此簡易方便!
 

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RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

20AD1P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

20DC820N0ENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD100RA0NNN PowerFlex 100 A DC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存儲卡8K/步,適用FX1N 710-

6ES7 354-1AH01-0AE0 FM354 伺服電機定位模塊

IC-3173

FSC-1613VN

SHT-16B-B1/CPCI

HIVERTEC PPD203

eNSP3-450P

DMC2C80

PIO-32/32T(PCI)H

1492-SPM3B320 MCB Supplementary Protector 32 A

軟啟動器 3RW40372BB15

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.