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BDS4A-210J-0014-404B8現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

BDS4A-210J-0014-404B8,

BDS4A-210J-0014-404B8

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　摘要：波峰焊是將熔融的液態(tài)焊料，借助與泵的作用，在焊料槽液面形成特定形狀的焊料波，插裝了元器件的PCBA置與傳送鏈上，經(jīng)過某一特定的角度以及一定的浸入深度穿過焊料波峰而實現(xiàn)焊點焊接的過程。作為一種傳統(tǒng)的焊接技術(shù)，目前波峰焊依然在電子領(lǐng)域發(fā)揮著積極作用，所以波峰焊機(jī)器設(shè)備的智能化和節(jié)能越來越重要。本案例使用顧美觸摸屏PLC一體機(jī)，全自動控制控制波峰焊工藝，使生產(chǎn)流程更加簡潔，工藝更加優(yōu)化，節(jié)能和智能化。
　　一.原理
　　按照工藝流程，通過PLC編程控制波峰焊設(shè)備各個工位運作，在有產(chǎn)品到達(dá)噴霧位置或波峰位置的時候，自動啟動噴霧和波峰，并可以實時采集溫度到PLC中，再通過PLC傳到觸摸屏上實現(xiàn)實時溫度監(jiān)控，并可以實時監(jiān)控各個工位部件的運作狀態(tài)。
　　二.優(yōu)勢
　　與傳統(tǒng)的工藝具有以下優(yōu)點：
　　1.能精確的控制錫爐的開關(guān)時間，提前熔錫，解決了用戶在使用過程中去定時打開錫爐和關(guān)閉錫爐的問題，這套系統(tǒng)還為客戶設(shè)計了三個定時的開關(guān)錫爐的時間，按照正常上班，周末上班，其他定時開關(guān)錫爐，能有效的為客戶節(jié)省電費和時間。
　　2.本系統(tǒng)自帶4路模擬量輸入功能，能有效的實時監(jiān)控預(yù)熱溫度，錫爐溫度作用，并設(shè)有自動保護(hù)功能，在錫爐熔錫溫度沒有到達(dá)設(shè)定溫度時不能手動自動啟動波峰，對產(chǎn)品實施了保護(hù)功能。
　　3.在全自動狀態(tài)下，噴霧和波峰都由產(chǎn)品來控制，當(dāng)有產(chǎn)品到達(dá)噴霧位置時，控制系統(tǒng)自動啟動噴霧，并且可以根據(jù)產(chǎn)品寬度手動設(shè)置噴霧速度，當(dāng)產(chǎn)品完成噴霧時自動關(guān)閉噴霧，再有產(chǎn)品來時再次啟動;當(dāng)產(chǎn)品到達(dá)波峰位置時自動啟動波峰，產(chǎn)品焊接完成自動關(guān)閉波峰(可手動設(shè)置)。節(jié)省了助焊劑和電能，真正達(dá)到節(jié)能作用!
　　4.手動狀態(tài)下，可以手動開啟關(guān)閉各個原件，可以有效的調(diào)機(jī)和查找問題。
　　5.參數(shù)設(shè)置;在參數(shù)設(shè)置的畫面里，可以設(shè)置傳動運輸速度，自動噴霧速度，生產(chǎn)產(chǎn)量，自動開關(guān)錫爐時間，定期維護(hù)時間等，可根據(jù)要求添加。
　　6.本系統(tǒng)具有自動計數(shù)功能，可以統(tǒng)計產(chǎn)品的數(shù)量，并可以設(shè)定產(chǎn)量，當(dāng)?shù)竭_(dá)產(chǎn)量是自動發(fā)出信號，提醒客戶計數(shù)到達(dá)。
　　7.本系統(tǒng)還有具有維護(hù)時間到期提醒，通過設(shè)定維護(hù)時間定期提醒客戶維護(hù)，從而增加機(jī)器的使用壽命。
　　8.本系統(tǒng)還具有密碼鎖機(jī)功能;在這套系統(tǒng)共設(shè)置五期的定期鎖機(jī)功能，可供客戶自己選擇，時間一到期自動停止機(jī)器運行，解決了客戶收款難問題。
　　9.自動報警功能，當(dāng)溫度過高或過低自動報警。
　　三.控制系統(tǒng)
　　配置可編程控制器與觸摸屏一體機(jī)，把波峰焊的性能智能化、自動化、人性化變成現(xiàn)實，具有穩(wěn)定性高、功能豐富、操作簡單、使用方便、控制靈活等優(yōu)點配置有4路模擬量輸入2路模擬量輸出可以對多路溫度進(jìn)行監(jiān)控。
　　四.操作性能
　　1.觸摸屏可中英文顯示，具有豐富的顯示功能，將波峰焊的各個工位運行狀態(tài)和采集到錫爐熔錫的溫度、加熱器工作狀態(tài)、當(dāng)前時間、報警信息等準(zhǔn)確直觀的顯示出來。簡單的通過手指點擊觸摸屏進(jìn)行操作設(shè)置，并可查核、設(shè)定和修改各種調(diào)節(jié)參數(shù)，實現(xiàn)人機(jī)對話，易懂、易學(xué)、易記，操作簡單、方便。
　五.綜合特點
　　1.采用可編程控制器跟觸摸屏PLC一體機(jī)，鍋爐的運行狀態(tài)清晰可見。所有操作都簡單地通過點擊觸摸屏輕松完成，鍋爐控制器的超級顯示功能、控制功能十分齊全。
　　2.能全自動的啟動噴霧，噴霧完成后，自動關(guān)閉噴霧，節(jié)省了原料;全自動波峰可以自動控制波峰的起落，節(jié)省了電能!達(dá)到了節(jié)省原料節(jié)省能源的功效。
 

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RSI Software Products 9352-WAB300D WINTELLIGENT LINX

RSI Software Products 9399-WTDGR RSTREND GETTING RESULTS GUIDE

Motion Control 2090-DAIO-D5003 CABLE, NON-FLEX, CN1 CONTROL, 03M

BC646MVSU01 View Standard Edition with SAFE - Upgrade from QuickDesigner

IC300TRM006 Spring-clamp style I/O plug, 6-terminal

IC800ABK001 Battery Backup Kit, Alpha SVU Series Amplifiers

MTR-3T67-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD011A3AYYAEG1 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC043A3EYNANCNL PowerFlex 700S AC Drive 20D

20G1ANC456AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B017N104 PowerFlex 527 4kW (5Hp) AC Drive

280-MTR22-M1D Motor Cable Patchcord

FR-F740-S160K 230KVA 302A 160KW 3相AC380V/50Hz/60Hz

6ES7 291-8BA20-0XA0 電池

cFP-PG-522

AMB-2000

DRC 1000 DRC 700-1000

X8DAL-3

PCI-10S PCI-6S PCI-7S PCI-8S

SF7305 SYS71838

lnterface IBX-8501

1492-SPM2C040 MCB Supplementary Protector 4 A

軟啟動器 3RW30261BB04

20AC3P5F0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MRB075 Proficy GlobalCare Complete for Logic PC Runtime 75 I/O

HE693SRC844 PC Interface C Driver Source Code

IC610MDL175RR 115/230Vac Output Module (8 points)

IC647HSTSS150KM Historian Standard Server 150000 Points (M4 Key)

IC660BBD110 Block 115Vac Input 16 Circuits

IC695ACC400CA Conbal Coated. RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

IC756WDS000E-23 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 2.3

CompactLogix System 1769-IQ16F 1769 16 POINT HIGH SPEED 24VDC INPUT MODULE

PLC-5/1771 System 1770-XYC LITHIUM BATTERY FOR PLC-5 PROCESSORS

Distributed I/O 1798-PFTP1 PROFIBUS FIELD TERMINATION PLUG W/ 12MM CONNECTORS