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TT-2931-1010-AG現(xiàn)貨 in stock! 歡迎來電咨詢~！！

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世界上可能再也沒有哪種食物能夠像糖果一樣——跨越年齡、性別和膚色的鴻溝，讓每一個品嘗到它的人都感到身心愉悅。繽紛多彩的糖果，裝點了孩童時期最美好的記憶，見證了情侶之間最浪漫的回憶，也是家人、朋友聚會時必不可少的調(diào)劑。
　　糖果，是一種令人幸福的食物;而制造糖果，則是一項“甜蜜”的事業(yè)。江蘇蘊之寶食品科技有限公司(蘊之寶)的董事長許玉忠，從事的正是這項“給世界送去甜蜜”的美好事業(yè)。
　　自1995年成立以來，經(jīng)過二十多年的不斷創(chuàng)新，蘊之寶已經(jīng)成為中國領(lǐng)先的糖果生產(chǎn)商和出口企業(yè)，形成了包括口香糖、拐杖糖、軟糖在內(nèi)的200余種高中低檔糖果產(chǎn)品，與許多國際知名連鎖超市達成深度合作。
　　隨著企業(yè)的快速發(fā)展，消費市場的瞬息萬變以及合作伙伴對工廠管理水平要求的不斷提升，蘊之寶迫切希望通過建立智能化的管理系統(tǒng)，提升生產(chǎn)效率和質(zhì)量控制，提高生產(chǎn)過程管控水平，以真正打造行業(yè)領(lǐng)先的智能化工廠。因此，蘊之寶選擇跟有著豐富智能工廠實施落地經(jīng)驗的施耐德電氣進行合作，共同在江蘇鹽城建設(shè)智慧新工廠，這也是目前國內(nèi)規(guī)模最大的糖果生產(chǎn)基地。
　　許玉忠對此表示：“施耐德電氣在深刻理解蘊之寶發(fā)展建設(shè)的基礎(chǔ)上，對工廠進行了全面的、面向未來的數(shù)字化規(guī)劃，為我們提供了從咨詢式服務(wù)，到智能工廠整體方案設(shè)計，再到軟硬件系統(tǒng)交付與實施的整套EcoStruxure工廠解決方案，為我們智慧工廠的建設(shè)提供了很大的助力。”
　　深入洞察客戶需求
　　在傳統(tǒng)項目中，往往是由客戶描述期望，然后方案供應(yīng)商告訴客戶自身具備哪些能力，能夠提供哪些設(shè)備、軟件和系統(tǒng)，最后由客戶來決定是否要購買采用這些產(chǎn)品和方案。
　　如果客戶有著非常明確的需求，這種基于產(chǎn)品的傳統(tǒng)銷售模式是可行的，就好比病人知道自己得了感冒，去藥房對癥購買相應(yīng)的感冒藥即可。因為食品飲料行業(yè)企業(yè)對于“智慧化的糖果工廠應(yīng)該是什么樣的”以及“智慧化的糖果工廠應(yīng)該怎么建設(shè)”這些問題，并沒有形成非常成型的想法。
　　因此，施耐德電氣首先為蘊之寶提供了全面而深入的咨詢式服務(wù)，這個過程就像是幫蘊之寶進行了一次專業(yè)“體檢”，以期深入挖掘客戶的需求，然后才進一步提供智能工廠的整體設(shè)計方案，最后再進行交付與實施。
　　施耐德電氣的專家顧問連續(xù)數(shù)月親赴蘊之寶的生產(chǎn)現(xiàn)場，深入了解了客戶的整個生產(chǎn)管理過程，然后利用自身在食品飲料行業(yè)的專業(yè)知識，幫助客戶分析其哪些點做得比較好，哪些點尚有待提升，施耐德電氣的哪些解決方案可以幫助其進行改進……通過這種抽絲剝繭的方式，施耐德電氣一點一點的挖掘出了蘊之寶的真實需求，智慧糖果工廠的藍圖也在大家的腦海里變得越發(fā)清晰。
　　通過梳理，施耐德電氣發(fā)現(xiàn)，蘊之寶存在的最大挑戰(zhàn)就是工廠的生產(chǎn)和管理主要依賴人工，所以缺乏標(biāo)準(zhǔn)化和規(guī)范化，由此帶來了一系列問題。
　　在質(zhì)量管理方面，不同的操作工在對同一條產(chǎn)線進行操作的時候可能會出現(xiàn)一定程度的偏差，從而造成最終產(chǎn)品質(zhì)量的波動。舉例來說，過去在蘊之寶位于連云港的老工廠里，需要依靠人工來進行投料，每個原料包至少重達四五十斤，一天需要投料上百包，不但效率低下，而且對操作工的身體也是一種很大的負擔(dān)。當(dāng)操作工感覺到疲倦的時候，投料的精準(zhǔn)度自然就會下降。
　　在生產(chǎn)運營方面，蘊之寶的整個生產(chǎn)運營過程不夠透明，不同層級的管理人員無法第一時間掌握自己關(guān)注的信息。這是因為蘊之寶過去主要采用紙質(zhì)的方式記錄產(chǎn)品信息并進行單據(jù)的流轉(zhuǎn)，一個班次的工人完成工作并記錄之后，再交接給下一個班次的工人，交接的過程很有可能會出錯，記錄的數(shù)據(jù)可信度也不高。
　　當(dāng)管理層需要了解生產(chǎn)相關(guān)的數(shù)據(jù)時，工廠負責(zé)人還需要整理紙質(zhì)報表再遞交，中間會出現(xiàn)延遲，從而耽誤決策的及時性。管理人員若想對物料、質(zhì)量、銷售進行追溯，更是異常困難。
　　另外，在這種“黑箱”狀態(tài)下，一旦生產(chǎn)設(shè)備出現(xiàn)故障，機器重修、多修、不及時修的情況就會拖慢生產(chǎn)效率，嚴重時甚至?xí)绊懻Ｉa(chǎn)。
　　在知識積累方面，過度依靠人工使得熟練工的操作經(jīng)驗沒辦法固化在系統(tǒng)里，也不利于經(jīng)驗的積累和傳承。
　　基于這些問題，施耐德電氣有的放矢地為蘊之寶提供了覆蓋EcoStruxure三層架構(gòu)、包括Modicon M580及M340 PLC、AVEVA SCADA系統(tǒng)、Historian實時數(shù)據(jù)庫軟件和制造執(zhí)行系統(tǒng)(MES)等全面的自動化與數(shù)字化解決方案。
　　有序生產(chǎn)背后的“功臣”
　　走進蘊之寶鹽城新工廠偌大的膠姆糖生產(chǎn)車間里，只能看到少數(shù)的幾個操作工在忙碌著，自動化設(shè)備承擔(dān)了大部分的工作——原料通過真空自動上料系統(tǒng)進入攪拌缸內(nèi)，糖粉、香料和膠基被均勻的混合在一起，然后經(jīng)由擠出成型機變成泡泡糖的雛形，接著再經(jīng)過壓條、切割和包裝，穿好“彩色外衣”的泡泡糖就排著隊的從生產(chǎn)線里鉆出來了。不久之后，這些糖果就會被四通八達的物流網(wǎng)絡(luò)運往全世界。
 

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EtherNet/IP Products 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340PTU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2450 RSSQL PR0 VERS WTH 32000

Motion Control F-4075-R-H00AN MOTOR,F-,NEMA 56C,82 IN LB CONT.

4362-H 4362 WITH 0-10 OR 4-20 mA OUTPUT

IC200ACC404 Spare parts kit. Two terminal strips and four plastic doors and four covers

IC693DSM314 Series 90-30 DSM314 Motion Controller, 1-4 axis

TGT-S000-1-1 Target System Module with 2 MB RAM

VDOCS-OFF5 VisualDocs Office (5) seats

20BD022A0AYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC022AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D010N103 PowerFlex 400- 4 kW (5 HP) AC Drive

140CRP93200 Quantum RIO 處理器接口, S908 Head, 雙電纜，本地（總站）

285-BRC25-M12D Source Brake Patchcord Cable, 12M, M25

計數(shù):0-999999c,計數(shù)速度:1Kcps,計時時間:0.00s-99999.9h

1746-NO4I 4路電流輸出模塊

PXI-6713

PCL-858B

NEVO+600M-1113-ADGE

P4MK2-GL

HS486VGA

IPC2-56K-63

1492-MS8X12H41-50 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 323-1BL00-0AA0 DO/16，DI/16，光電隔離，40pin 前連接器

行程開關(guān) 3SE53220SD23

CW0DT128M/UGR 128M RAM Upgrade Kit for DuraTouch Industrial PC

GFK-0585 Series 90 PLC SNP Communications Driver User's Manual

IC200UEX734 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support. Channel update is 141/563 ms (selectable) for all channels

IC647AQC005 PA Quality Client 5 Pak

IC647PLSEDTR Proficy Pulse Editor (WebSpace Enabled)

IC693CHS399LT Base, Remote Expansion, 5 Slots (700 ft.) (LT)

IC754UPGRD01VLOAD QP View Loaded OS Upgrade Qty-1

ME51-M-SC 10/100 baseT to multi-mode SC fiber converter

SLC/1746 System D1785-6.8.10 REF.GUIDE CONNEC. SLC SYS

Distributed I/O 1734-APB POINT PROFIBUS W/24VDC PS

Application-specific products 1803-EEM03 EEM,24 ANALOG, 4 TO 20 MA

Operator Interface 2711-T10G14L1 PV1000 GRAYSCALE TOUCH, MBUS & RS232 PRINT

Support 9301-2SE3500R SUPT REINSTATEMENT CONTRACT FOR 93012SE3500

Support 9381-PEDRCPENS SUPT RENEWAL CONTRACT FOR 9381PEDRCPEN

DeviceNet Products 1790D-N4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE,D-SHELL CONN

RSI Software Products 9301-2SE330JPU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-PBNT10ENE RSBATCH NT FOR PROCESSLOGIX 10 UNITS

Motion Control MPL-B660F-MJ22AA MOTOR,SERVO,48.0NM,3000RPM,MULTI,460V

Miscellaneous 1771-AR REMOTE I/O ADAPTER MODULE FOR 1774PLC

GQSK3D200C2P QUICKSTART KIT 6" TFT COLOR GE LABEL

IC646NSL005 CIMPLICITY SQL - 5 Client License

MTR-5T57-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-2314 STXi output module 4 points, Negative Logic, 24VDC/ 0.5A

20BC085A3ANNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC085JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A6P8N103 PowerFlex 4- 1.5 kW (2 HP) AC Drive

TSXMCPC002M Quantum Unity V2 PCMCIA存儲擴展卡，程序存儲2x1024K（Flash），數(shù)據(jù)存儲1024K（RAM)

284-MTRS22-M6 ArmorStart 90 Degree M22 Motor Cordset

C200H-BAT09 鋰電池 3V

PCLD-789D 小信號放大及熱電藕調(diào)理板，帶37芯D型頭

PCIe-8430/8

P/I-P5SVLL

聯(lián)想天工 F.T VER:B1.2

D321 PCI D320/640E1-PCL

HSB-835P