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　　SMART LINE V3在空壓機(jī)熱能回收系統(tǒng)上的應(yīng)用，在本次對(duì)產(chǎn)品的升級(jí)改造中，使用了smart line v3代替原來(lái)的smart line 700ie, SMART系列PLC的SR60型號(hào)CPU作為控制器，通過(guò)對(duì)現(xiàn)場(chǎng)設(shè)備的IO控制以及MODBUS協(xié)議跟變頻器通信控制，實(shí)現(xiàn)了整套系統(tǒng)監(jiān)控的功能，實(shí)現(xiàn)了對(duì)溫度，壓力、流量及第三方變頻器工作狀態(tài)的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號(hào)CPU的系統(tǒng)功能，來(lái)實(shí)現(xiàn)對(duì)設(shè)備的控制和監(jiān)控，也使我對(duì)小型機(jī)smart 系列產(chǎn)品的功能有了新的認(rèn)識(shí)。
　　項(xiàng)目名稱(chēng)：伯恩空壓機(jī)余熱回收節(jié)能方案
　　一、項(xiàng)目介紹
　　業(yè)主原來(lái)采用某國(guó)產(chǎn)PLC和昆侖通態(tài)屏控制，串口通訊現(xiàn)場(chǎng)儀表不能很好的結(jié)合顯示控制起來(lái)，整套系統(tǒng)改成Smart 系列的控制，整套產(chǎn)品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網(wǎng)通訊簡(jiǎn)易穩(wěn)定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協(xié)議通訊)，配置完美無(wú)缺。
　　二、工藝原理
　　1.空氣壓縮機(jī)壓縮熱的組成;
　　結(jié)論;空壓機(jī)=電鍋爐
　　2.現(xiàn)場(chǎng)配加空氣能熱水系統(tǒng)，在車(chē)間壓縮機(jī)系統(tǒng)停機(jī)狀態(tài)下為保證供熱的持續(xù)性所采用的供熱設(shè)備：
　　3、控制系統(tǒng)，因?yàn)樵械目諌簷C(jī)系統(tǒng)都具有完善的控制系統(tǒng)，負(fù)載維護(hù)系統(tǒng)的正常高效運(yùn)行，熱回收系統(tǒng)是冗余系統(tǒng)，所以原有的空壓機(jī)組無(wú)需做任何控制方面的改變。熱回收本身的控制系統(tǒng)可以采用溫度控制，通過(guò)監(jiān)控?zé)崴錅囟葋?lái)控制加熱循環(huán)水泵運(yùn)行，水泵運(yùn)行時(shí)，即為熱回收系統(tǒng)啟動(dòng)狀態(tài)，當(dāng)需要熱水溫度較高時(shí)，可以設(shè)定水溫，增加循環(huán)次數(shù)。為了節(jié)能，防止壓縮機(jī)未啟動(dòng)而水泵啟動(dòng)造成電力的浪費(fèi)，可以通過(guò)測(cè)量排氣溫度的方法來(lái)作為確定循環(huán)水泵是否需要工作。
　　三、設(shè)備圖
　　四、工藝設(shè)計(jì)及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機(jī)熱能回收系統(tǒng)的升級(jí)改造中，使用了SMART系列PLC的SR60型號(hào)CPU作為控制器，通過(guò)對(duì)現(xiàn)場(chǎng)設(shè)備的IO控制以及MODBUS協(xié)議通信控制，實(shí)現(xiàn)了熱回收系統(tǒng)的自動(dòng)控制功能，并通過(guò)以太網(wǎng)通信實(shí)現(xiàn)了與中控室上位機(jī)的連接，實(shí)現(xiàn)了對(duì)溫度，壓力，流量的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號(hào)CPU的系統(tǒng)功能，來(lái)實(shí)現(xiàn)對(duì)設(shè)備的控制和監(jiān)控，也使我對(duì)小型機(jī)的功能有了新的認(rèn)識(shí)。
　　2、IO表設(shè)計(jì)及PLC選型
　　根據(jù)現(xiàn)場(chǎng)設(shè)備，匯總需要輸入點(diǎn)13個(gè)，輸出點(diǎn)12個(gè)，其中兩個(gè)輸出點(diǎn)為220V交流輸出驅(qū)動(dòng)接觸器動(dòng)作，所以選擇繼電器輸出型的PLC，根據(jù)IO點(diǎn)數(shù)要求，我們選擇了S7-200 SMART系列的SR40型號(hào)CPU(實(shí)際采用SR60)，并根據(jù)需求設(shè)計(jì)了IO表。
　　3、其它主要電氣設(shè)備選型4、確定通訊方案
　　1)、MODBUS通訊方案
　①英威騰CH100A變頻器提供modbus 協(xié)議地址表，能夠方便地接入系統(tǒng)。
　?、谟⑼vCH100A變頻器參數(shù)設(shè)置
　　通信種類(lèi)：2：MODBUS RTU形式
　　機(jī)器地址：1
　　傳送速度：1：9600bps
　　數(shù)據(jù)長(zhǎng)度：1：8位
　　校驗(yàn)形式：0：無(wú)校驗(yàn)
　　五、編程與調(diào)試
　　1、IO控制程序編程與調(diào)試
　　熱水回收系統(tǒng)工藝流程比較簡(jiǎn)單，采用過(guò)程和分時(shí)段送水控制，這里采用了時(shí)序控制。
　　利用hmi 讀取和設(shè)定PLC時(shí)鐘在面板顯示，以達(dá)到時(shí)鐘一致不變。設(shè)定不同時(shí)段的送水激活指令以達(dá)到自動(dòng)滿(mǎn)足條件送水的目的。
　　2、MODBUS通信程序編程與調(diào)試：
　　samrt 200 plc自帶modbus 庫(kù)指令，組態(tài)應(yīng)用變得簡(jiǎn)
　　3、上位機(jī)組態(tài)
　　上位機(jī)首先與PLC通過(guò)網(wǎng)線(xiàn)連接，然后在軟件中添加新設(shè)備。然后建立相關(guān)的變量連接：
　　六、結(jié)束語(yǔ)
　　SAMRT LINE V3最大的特點(diǎn)外觀(guān)時(shí)尚新穎、通訊主流飛快，相比之前下載速度不是一個(gè)級(jí)別的!軟件更新簡(jiǎn)潔優(yōu)化很大，搭配 S7-200 SMART PLC不愧為小系統(tǒng)性?xún)r(jià)比之王，通訊主流靈活快捷、本次使用的SR60型號(hào)CPU的PLC進(jìn)行系統(tǒng)設(shè)計(jì)和編程，整體感覺(jué)使用性能良好，很適合在系統(tǒng)點(diǎn)數(shù)要求不高的場(chǎng)合使用。一串一網(wǎng)的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴(kuò)展功能無(wú)論同變頻器、儀表、網(wǎng)關(guān)連接都輕松自如。在工廠(chǎng)小范圍的現(xiàn)場(chǎng)總線(xiàn)主從控制也是不成問(wèn)題，smart系列的hmi和plc無(wú)縫完美通訊對(duì)接變得組態(tài)是如此簡(jiǎn)易方便!
 

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PLC-5/1771 System D1771-6.5.94 FORCE CONTROL MODULE USER MANUAL

Process Control 1757-PLXSIFE PLX HW 620 LCS SERIAL & ETHERNET QUICKBUILDER I/F

Operator Interface 2711P-B10C15B1 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, STD MEM

Support 9307-RSP32WENS SUPT RENEWAL CONTRACT FOR 9307RSP32WEN

Support GML-DUR SUPT REINSTATEMENT CONTRACT FOR GMLDU

Support F1785-L26BSERE FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300FRE RSVIEW32 WORKS 1500 (FRENCH)

RSI Software Products 9701-VWSB250DEU2 RSV SE STATION 100 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-L2MAN PLC2 A.I. SERIES MANUAL INCLUDES ADDENDUM

Motion Control 2098-IPD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA5000 DEVICENET

BC646MDA075 View Development /Runtime 75 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6114-K230#E Motor power right angle connector for B0.4/5000is or B0.5/5000is or B1/5000is or BM0.5/4000 or BM1/4000 motor

20C-DA1-A PowerFlex 700H 24V DC Control IO Board

20G1ABC770AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N114 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C4A8 PanelView Plus Terminal

6SE6440-2UC17-5AA1 0.75KW

SC-N5 380VAC/105A 55KW 110V . 220V AC 2NO+2NC

UG221H-TC4 5.7寸 TFT 16色 320*240 24VDC

SCC-AI04

PROFIBUS-PC

MRT-6320P-R

CORECO iMAGING X64-AN OC-64A0-02040

PCM-087

PWA 91\262C

1492-SPM1C040 MCB Supplementary Protector 4 A

通用型變頻器 6SE6 420-2UD15-5AA1 0.55 KW，73 x 173 x 149

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT b system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO500KM eSignature Option for Historian - Enterprise Corporate Server 500000 Points (M4 Key)

IC647WFLPCA Proficy Workflow - Production Corrective Action Templates and Reports

IC694ALG223CA Input module, analog 16 point single ended, current.

IC756RDV010K-99 DV Draw Development on IRIX Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-OW16 16 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QA STEPPER MOTOR POSITIONING ASSEMBLY W/ 1771OJ,-M1

Distributed I/O 1794-OB32P 24 VDC OUTPUT MODULE, 32 POINTS

Communications 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Support 6200-AGA3S SUPT RENEWAL CONTRACT FOR 6200AGA3

Support 9358-BIZDME1S SUPT RENEWAL CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERD FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENE RSLOGIX 5 STD TO PRO UPGRADE

RSI Software Products 9301-2SE350FRU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 32K TAG

Motion Control 8720SM-005S1BAS3 SPARE PART ONLY - GMS ITEM

78004657 Target Two-Axis Motion Controller Expansion Card Kit

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT)

IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long

MTR-1235-0-A-E-0RR Stepping Motor Nema23 Double Shaft

Z44A730464-G38 Encoder right angle connector for A12/2000 or A22/2000 or A30/3000 or A40/2000 or AC12/2000 or AC12/3000 motor

20BD077A3AYNACA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC043JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D013N114 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21830 Quantum MBUS+ DROP CABLE 20' LFT-HD DE

294D-FD2P5P-G1-3 Variable Frequency Drive

S8JC-03505 NEW 220VAC，容量： 35W輸出 5V ? 7A

1756-IF16 模擬量輸入模塊（8路差分或4路高速差分）

PXIe-6358

DAQ-2213

S5247G2NR-EFI

CONTEC PIO-32/32B(PCI) H