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BDS4A-210J-0026現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~?。?

BDS4A-210J-0026,

BDS4A-210J-0026

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過(guò)牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過(guò)程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤(pán)控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來(lái)愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開(kāi)關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開(kāi)關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見(jiàn)該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開(kāi)關(guān)、接近開(kāi)關(guān)、鈕子開(kāi)關(guān)、撥盤(pán)開(kāi)關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類(lèi):一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開(kāi)車(chē)主要控制過(guò)程

　　(1) 按“油泵開(kāi)”按鈕SB7，使接觸器KM5吸合， 油泵開(kāi)指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開(kāi)”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤(pán)位置，待TO0延時(shí)到斷開(kāi)快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下?tīng)拷z盤(pán)低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開(kāi)”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開(kāi)關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開(kāi)計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開(kāi)車(chē)過(guò)程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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電機(jī)啟動(dòng)器 3VU13402ML00

150-C251NCD SMC-3 251A Smart Motor Controller

1609-B1000N Bul 1609 AC to AC UPS 600W Power Supply

1770-KFD RS-232C to DeviceNet Interface Module

193-EC1BD E3 3-15 A Overload Relay

194R-TL3 194R 400 Amp Multi-tap Terminal Lugs

2090-CPBM7E7-10AF07 MP-Series 7 m Length Pwr and Brake Cable

2093-AM01 Kinetix 2000 Axis Module

CP6B-0WPB-0070-AZ Power cable for B22/2000is motor. 7 meters

GF-AU10V Connecting FlashCable to Analog Unipolar +10 V (No connector),

IC200UEX014 14 point Exp (8) 24VDC In, (6)24V DC Out, 24VDC Power Supply (includes IC200CBL501)

IC647AEC002 PA Efficiency Client 2 Pak

IC647PCM050 Proficy Change Management Server - 50 Concurrent Users

IC693CBL330 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IMC-31PE-2-DRR IMC-D Series Servo Motor Controller, Enhanced, 24 Amp

SLC/1746 System 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Distributed I/O 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

Application-specific products 1404-M805B-000-02 MASTER MODULE-PQ-24V P/S-CLASS 0.2

Operator Interface 2711-K10G9L1 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3400DES SUPT RENEWAL CONTRACT FOR 93012SE3400DE

Support 9381-P500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-8BV8VX LDX I/O,24VDC,8 UNIV IN/8 SINK OUT EXPN D-SHELL

RSI Software Products 9301-2SE3300PTU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9358-EPBKY10ENE RSBIZWARE EPROCEDURE BACKUP KEY 10 UNITS

Motion Control MPL-B520K-MJ24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,BRK,13.9KG

Motion Control 9101-1391 KIT, TERMINAL BLOCK, J1 TO 50 PIN TB, 1M

GQPJ2D101L2P 5" LCD MONOCHROME 24VDC WITH CE MARK GE LABEL

IC646MRD000 Logic PC Runtime (HRT) 8,000 I/O

MTR-3T22-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 1C5 Most Commonly used configuration, assumes port on PC is 9-pin male and port on CNC is 25-pin female. This is for Xon/Xoff communications.

PXIe-8430/8

SB1610B-48016THFU

PC10042-01

38008-0000-19-2 MF008-000019-2A

SENNC-A TNC2000 SLVNC-B

ARK-6321-AR EPCIO-6005

1492-QP5-10 IEC 10 pole Plug-in Connection Block

連接電纜 6ES7468-1BB50-0AA0 IM 電纜，1.5m

變送器 3RS11011CD20

1497-E-BASX-1-N Control Circuit Transber

1606-XL480E-3W Power Supply XL 480 W Power Supply

1762-L24BWAR MicroLogix 1200 24 Point Controller

188-K3C400-N Miniature Circuit Breaker 40 A

194L-G3573 194L IP66 ABS Thermoplastic Enclosure

2090-CPBM7DF-04AA50 MP-Series 50 m Length Cable

2090-XXNFY-S20 Y-Series 20 m Length Feedback Cable

BC647SPPSK01 Solution Provider Process M4 Key includes 1 physcial M4 key that authorizes Proficy Process System as well as all core products