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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號和8點(diǎn)選通信號)。C200H的多路輸出單元OD501可作為128點(diǎn)動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號,利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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IC693CBL324 Cable, Terminal Board Connections for DSM302, 1 Meter

QSI31200S2P QUICKSTART KIT 10.5" STN

TRM-21006667 20 point connector for S2K digital I/O

AIMB-212D

PCI-7224

Matrox Y7007-02

Inb EXPI9301CTBLK 893647

FPCA-852GM

8001-4105

1492-SPM1C160 Mcb Supplementary Protector 16 A

通用型變頻器 6SE6 430-2UD33-7EB0 "37 KW,275 x 650 x 245"

電機(jī)啟動器 3VU13401NK00

150-C16NCR SMC-3 16A Smart Motor Controller

1608P-200A380V4S 200 A Pro DySC Sag Corrector

1769-SM1 PowerFlex-SCANport To Compact IO module

193-CBCT1 E3 Plus Ground Fault Current Sensor

194R-R5 Operating Shaft

2090-CPBM7E7-08AF05 5 m Length SpeedTec Extension Cable

2090-XXTPMP-16S20 MP-Series 20 m Length Power Cable

CP3I-0WPB-0070-AZ Motor power cable with straight connector for A8HVis/A12HVis/B8HVis/B12HVis. 7 meters

GF-905694 Connecting FlashCable to Mitutoyo Angled Connection (LEFT).

IC200UER016 VersaMax Micro Expansion 16 Output Expansion (16) Relay Outputs, 24VDC Power Supply (includes IC200CBL501).

IC647ADC001 PA Dashboard Client

IC647PCL025 Proficy Process Systems Standard Edition Single Node 250 I/O with Cimplicity

IC693CBL305 Cable, Port Expansion, Used With PCM301, PCM311, and CMM311

IC754ACC12ADP 12 inch QP View-Ctrl to CEIIx Cut-out Adaptor Kit (Qty 10 Kits)

IMC-316D-X-D 6 amp IMC servo motor controller with Devicenet

SLC/1746 System 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE

Open Automation Systems 1789-STRT1DE SOFTLOGIX 5800 STARTER KIT GERMAN

Application-specific products 1404-M805A-232 MASTER MODULE-PQ 232 COM-120/240V P/S

Operator Interface 2711-K10G15L1 PV1000 GRAYSCALE KEY, CNET & RS232 PRINT

Support 9301-2SE3300JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300JP

Support 9381-P15KENS SUPT RENEWAL CONTRACT FOR 9381P15KEN

DeviceNet Products 1792D-CBFM MAXUM MEDIA BASE FOR KWIKLINK FLAT MEDIA

RSI Software Products 9301-2SE3300ITE RSVIEW32 RUNTIME 1500 (ITALIAN)

RSI Software Products 9358-EP30U2 UPGRADE: IN-SUPT: RSBIZWARE EPROCEDURE 10 TO 30

Motion Control MPL-B4540F-MK22AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,460V

Motion Control 9101-0326 CONNECTOR KIT, MOTOR POWER, F/H-4X, STRAIGHT

GQPI3D200C2P QUICKPANEL COLOR 10.5" TFT GE LABEL

IC646MRB075 Logic PC 75 Tag Runtime System

MTR-1N41-G-N-A-E-0 Stepping Motor Nema42, Parallel Wdg

SA07-018 Industrial Application Server (4 days)

PXIe-6555

PCI-1603

9373CPSU-0010 YM-2531BAR

P5PL2-E

PCL-833

PCIE-H610-R10

1492-PDME1141 115 A Enclosed Power Distribution Block

高速計(jì)數(shù)模塊 6ES7 450-1AP00-0AE0 FM450 高速計(jì)數(shù)模塊 500kHz,2 通道

變送器 3RS10301DD10

1497-C-BASX-3-N Control Circuit Transber

1606-XL120DR Power Supply XL 120 W Power Supply

1762-IF2OF2 MicroLogix 4 Point Analog Comb Module

188-K3C130 Miniature Circuit Breaker 13 A

194L-G2853 194L Shaft Extension Kit

2090-CPBM7DF-02AA40 40 m Length DIN Power and Brake Cable

2090-XXNFT-S07 Kinetix Drives 07m Standard Cable

BC647PSF000 Proficy Process Systems 5000+ I/O with iFIX with Global Care

GC647PME001 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 1 Concurrent User

IC200MDL329LT OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT (LT)

IC646NWV000 WebView - Single License

IC647MITM MIT:Mitsubishi A Series

IC676CBLPBM050 IP67 Profibus Cordset - 5 Meters - Male Connector w/Leads

IC697MLX000 Series 90-70 Labels Kit

IC800SSI104RP2RR 4.3A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors

SoftLogix System 1789-L60 SOFTLOGIX5860 CONTROLLER W/16 SLOT VIRTUAL CHASSIS

Industrial Computers 6182H-15TRH6B VVCE 1500, TOUCH, STD MEM, RIO/DH, AC

Process Control 1757-DNBUPG80 DEVICENET LIC UPG 80 DNBS

Operator Interface 2711-B5A15L1 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

Support 9303-23S0E20S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E20

Support 9371-EPCO3R SUPT REINSTATEMENT CONTRACT FOR 9371EPCO3

ControlNet Products 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

RSI Software Products 9301-2SE2500ESU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BANT30U2R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 10 TO 30

Motion Control MPL-A4530F-HJ24AA MOTOR,SERVO,8.36NM,2800RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXNPBMP-14S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,15M

CBL-3C-RD-10 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 10 Ft.

IC641CTL932 Upgrade to Add Series 90-30 (351/352) Target Support to a CIMPLICITY Control License

IC800SLM040N1KE25 400W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run

PXI-4461

PC/104 MSM486DX100-16