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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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IC697MDL640RR 125 Vdc Input (16 Points)

IC800SLCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PAR2 85-265VAC REDUNDANT POWER SUPPLY ASSEMBLY

Industrial Computers 6182H-12TRH15B VVCE 1250, TOUCH, STD MEM, CNET, AC

Process Control 1757-PFBUPG005 PROFIBUS LIC UPG 5 IOMS

Operator Interface 2711P-RY2032 PV PLUS REPLACEMENT BATTERY

Support 9357-ENETL3S SUPT RENEWAL CONTRACT FOR 9357ENETL3

Support 9363-SNAPSHOTR SUPT REINSTATEMENT CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30ENE RSBIZWARE BATCH 30 UNITS

Motion Control MPL-A430H-SJ24AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFBY-S15 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,15M

CBL-14-ET-10 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 10 Ft.

IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

OC647IFGLBLDPNSRVENM-55 iFIX WebSpace v5.5 Dependent Server Enabler

PXI-2548

COMMELL FS-97B

PCI-1752U

SNP-9041

METEOR2/4

RIO-3309S

1492-MCAA240 40 A UL489 Miniature Circuit Breaker

1494U-NC 1494U 10A N.C. Auxiliary Contact

軟啟動器 3RW44556BC44

Safety Advanced V14 6ES7833-1FB14-0YH5 STEP 7 Safety Basic V14 SP1 SW DL

1585D-M4UBDM-70 1585D Ethernet Media Patchcord

1756-JMPR ControlLogix Jumper Bar

1797-PS2N2 FlexEx Power Supply

194E-E63-1753-6N 63 A 194E Load switch

2090-CFBM6DD-CCAA12 TL-Series 12m Feedback Cable

2090-SCEP15-0 Kinetix 15-15m Fiber Optic Cable

BC646MFL001 FANUC Ladder IIIC with Proficy GlobalCare Complete

GC647ADC025 GC Dashboard Client 25 Pak

HMI-CAB-C58 CABLE MODICON 984 SLOT

IC641SWP064 Series 90 PCM Flow Computer Software

IC647IFCLNTSRO010C iFIX iClientTS Read Only 10 PK (M1Component Part)

IC660EBD020RR Ph B 24/48Vdc and 24Vdc 16 CKT Src Electronic Asm

IC695PSD140CA 24VDC Multipurpose Power Supply CONFORMAL COATED is suitable for use in load-sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the back

IC756WRE099E-275 "Runtime License for Windows 50-99 Users, Per User, English v2.7.5"

FlexLogix System 1794-OB16P 24V DC SOURCE OUTPUT MODULE (PROTECTED), 16 POINT

PLC-5/1771 System D1785-6.5.24 CONTROLNET PLC-5 HOT BACKUP USER MANUAL

Process Control 1757-PLXSIFY PLX DPR RECORDERS QUICKBUILDER INTERFACE