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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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電機啟動器 3VU13401MD00

1497D-A9-M21-0-N Gen Purpose Transber

1608N-BP050A240V2 MiniDySC 50 Amp Bypass

1769-PA2 CompactLogix AC 2A/0.8A Power Supply

190S-FND3-FC32S 23-32 A Compact Comb Starter W/Ckt-Bkr

194R-NU600-1753 Disconnect Non-Fused Nema 3 Poles 600A

2090-CPBM7DF-16AF15 MP-Series 15m Cable

2090-XXTPMP-14S07 MP-Series 7 m Length Power Cable

CIMPONNODE500M CIMPLICITY Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option ??

GF-5008R Connecting FlashCable to Metronics QC 3000/ QC 1000.

IC200UDR440 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 12/24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inclu

IC647ABCC ABC:Allen Bradley Cyberlogic DHX

IC647PATOSI0 Proficy PAT - Pi Interface: Provides The Capability To Interface Proficy Rx To The Osisof Pisyste Data Historian

IC693BEM331 Genius Bus Controller (supports I/O and Datagrams)

IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT 000), download & communication cables, WinCfg, user & programming manu als

IMC-200E-X-D IMC ampless servo motor controller/ enhanced

SLC/1746 System 1747-FC FERRITE COLLAR FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-MWA WALL MOUNTING ADAPTER FOR ALL PLATFORMS

Application-specific products 1404-M605A-CNT-02 1404-M6 CONTOLNET PM 3000 CLASS 0.2 120/240V P.S.

Operator Interface 2711-K10C3L1 PV1000 COLOR KEY, DH485 & RS232 PRINT

Support 9301-2SE3200PTS SUPT RENEWAL CONTRACT FOR 93012SE3200PT

Support 9380-RSBVB250R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB250

DeviceNet Products 1792D-88HC 8 SINK/SOURCE INPUTS, 8 SOURCING 5-10 AMP OUTPUTS

RSI Software Products 9301-2SE320KOU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BTDS30U2R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 10 TO 30

Motion Control MPL-B4530K-MJ24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,460V,BRK,11KG

Motion Control 2090-SCVP5-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 5.0M

GQDA-EDT-001 QUICKDESIGNER ADV GE VERSION

IC646MPS010 Logic Developer - PLC Standard 10 Pack

MTR-1350-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPKSBDN0000 6 inch Color STN/ Blank Label/ No Ethernet/ CF/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6365

RocketRAID 2680A

MB865-R

i945GMx-FX

DELTA TAU PMAC-PC(DSP)

PNC-TOUCH2 PC-07009A-00

1492-PDL31124 335 A Power Distribution Block

模擬量輸入/輸出模塊 6ES7431-1KF20-0AB0 AI/8 14BIT，光隔離，U/I，0.416MS 掃描計時

變送器 3RS10101CD10

1497-A-M1-3-N Control Circuit Transber

1585J-M8UBJM-3 RJ45 Ethernet Media

1761-L20AWA-5A MicroLogix 1000 20 Point Controller

188-K3C010-N Miniature Circuit Breaker 1 A

194L-E25-1753-6N 25 A 194L Load Switch

2090-CPBM6DF-16AA09 TL-Series 9m Power and Brake Cable

2090-XXNFMP-S20 MP-Series 20 m Length Feedback Cable

BC647PPSEWC Proficy Process Systems Engineering Workstation with CIMPLICITY with Global Care

GC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers - Assist Support

IC200MDL141 Input 240VAC (1 group of 8) 8 point.

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC004 Profibus Network Termination Resistor

IC697MEM717 Expansion RAM, 256K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD228S1 28 amp 230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

Process Control 1757-DNBUL65 DEVICENET USAGE LICENSE, 65 DNB MAX

Operator Interface 2711-START300ES START KIT PV300,SPANISH(PV300, PB32 CABLES)

Support 9326-AD5APS SUPT RENEWAL CONTRACT FOR 9326AD5APENE

Support 9371-EDETJACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETJAC

ControlNet Products 1797-TPS CONTROLNET EX T-TAP STRAIGHT

RSI Software Products 9301-2SE240ZHU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BA60U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 60

Motion Control MPL-A4520P-HJ24AA MOTOR,SERVO,6.10NM,5000RPM,ENCR,230V,BRK,9.5KG

Motion Control 2090-UXNPAN-16R03 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,3M

CBL-34-MP-10 Power Cable, MTR-3N(All), MTR-3S3x & MTR-3S43-H Series Servo Motors, 10 Ft.

IC640MWS902RR Workmaster System, 2-35" Disk Drive

IC800SLM003N3BE25 30W, 115/230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev

PXI-2720

RUBY-9713VG2AR

W26361-W64-Z2-06-36

COSMO PCPG-46

FB2502

MT6101I-2416-10

1492-MCBA2HA0 100A Miniature Circuit Breaker

1494V-DJX622 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動器 3RW44576BC36