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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當(dāng)前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

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SLC/1746 System D1747-6.1 DATA TABLE ACCESS MODULE USER MANUAL (DTAM-E)

Distributed I/O 1734D-IA16S 120 VAC 16 IN, DNET COMMS, SPRING

Application-specific products 1405-M620-480 MINI POWERMONITOR M620 480V

Operator Interface 2711-T10C3 PV1000 COLOR TOUCH, DH485 & RS232 PRINT

Support 9301-2SE3500DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3500DE

Support 9381-PA250ENS SUPT RENEWAL CONTRACT FOR 9381PA250EN

DeviceNet Products 1790D-T0A6 DNET LDX , 120V AC, 6 OUTPUT BASE, TERMINAL BLOCK

RSI Software Products 9301-2SE3303PTE RSVIEW32 RUNTIME 1500 WITH RSLINX (PORTUGUESE)

RSI Software Products 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

Motion Control MPL-B560F-MJ22AA MOTOR,SERVO,26.8NM,3000RPM,MULTI,460V

Motion Control 2090-UXLF-110 AC LINE FILTER,ULTRA,10 AMPS,1 PHASE

GQPM2D100L2P QUICKPANEL MINI LCD GE LABEL

IC646MSS001 Logic Developer - State Standard

MTR-3T45-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-1224 STXi b module 4 points, Negative Logic, 12V/ 24V DC

SCXI-1125

COIN P818C P818X

AP-1317

S1200BTL

AH9-0065-05

BIPV10-IAT

1492-RCDA4A25 Residual Current Device 25 A

存儲卡 6ES7952-1KP00-0AA0 FEPROM 存儲卡， 8M

變送器 3RS10 40-1GW50

1497-G-BASX-0-N Control Circuit Transber

1606-XLDC92D 14 to 34VDC In 24VDC Out DC Converter

1762-OF4 MicroLogix 4 Point Analog Output Module

188-K3D060 6 A Miniature Circuit Breaker

194L-HC6N-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA60 MP-Series 60m Power and Brake Cable

2090-XXNPMF-14S01 MP-Series 1 m Length Pwr and Brake Cable

BC647TPD935 "CIMPLICITY HMI ProServer 35,000 I/O Development and Runtime with Proficy GlobalCare"

GC647PRTKIT005 GlobalCare Complete - Proficy Portal Enterprise Edition Starter Kit 5 User Ver 3.0

IC200MDL742LT OUTPUT 24VDC POS LOGIC 0.5A PER PT (2 GROUPS OF 16) W/ESCP 32PT (LT)

IC646PEW120 OpenProcess Engineering Wrokstation (300 I/O)

IC647MRC075 Logic PC and View Runtime 75 I/O with USB Hardware key

IC677YCNTR003 IP67 Y-distributor, 3-pos. +PE, straight connector M12 on 2 x straight socket M12

IC697VAL132 Discontinued. Replaced VME-3125A-200000 different front panel connector. Contact GE Embedded for more details.

IC800SSI228D2RR 28A, 230V, DeviceNet S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L541 SLC 5/04 CONTROLLER, 16K MEMORY

Industrial Computers 6181P-12NP2KHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBA60ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 60 UNITS

Operator Interface 2711-B5A9L2 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-4DTE01ENS SUPT RENEWAL CONTRACT FOR 93034DTE01ENE

Support 9391-SDWK3S 9391-SDWK3 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 2711-B6C15L1 PV600 COLOR KEY&TOUCH, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9358-BEPB03ENE RSBIZWARE BATCH AND EPROCEDURE BUNDLE 03 UNITS

Motion Control MPL-A4540C-MJ22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S25 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,25M

CBL-T7-MB-10 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 10 Ft.

IC641PCC014 Toolkit, I/O Driver C

IC800SSD104S1 4.3 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-AXS01 Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers

PXI-6115