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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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RSI Software Products 9358-BRE01ENE RSBIZWARE BATCH REPORT EDITOR

Motion Control MPL-B4530F-SK24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V,BRK

Motion Control 2090-SCVP3-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 3.0M

GQBH2D100L2P QUICKPANEL 6" LCD HAND HELD BUNDLE GE LABEL

IC646MPS001 Logic Developer - PLC Standard

MTR-1350-E-A-E-0 Stepping Motor Nema34, Parallel Wdg, Encoder

QPKCGDE0000 6 inch TFT QuickPanel with GE Fanuc label/ Ethernet/ Compact Flash/ 24 VDC/ UL/cUL & CE Approvals

PXIe-6361

PCI-1622CU

PCI-7102

PCA-6010

PC-1257 PWBA-BRONCOS-PCI

AFB1212VHE

1492-PDEN3 Power Distribution Block Adapter Plate

模擬量輸入/輸出模塊 6ES7431-1KF00-0AB0 AI/8 13BIT，光隔離，U/I

變送器 3RS10002CK20

1497-A-HXDX-0-N Control Circuit Transber

1585J-M8UBJM-20 RJ45 Ethernet Media

1761-L16NWA MicroLogix 1000 16 Point Controller

188-K3C005-N Miniature Circuit Breaker 0.5 A

194L-E25-1752 25 A 194L Load Switch

2090-CPBM6DF-16AA05 TL-Series 5m Power and Brake Cable

2090-XXNFMP-S12 MP-Series 12 m Length Feedback Cable

BC647OPPMK01 OEM Edge Plant Apps M4 Key includes 1 physical M4 key that authorizes Proficy Plant Apps as well as all core products

GC647PATPIRO Proficy PAT - Pirouette Interface: Provides The Capability To Interface Proficy Rx To Infometrix? Pirouette Chemometrics Software -

IC200MDL140 Input 120VAC (1 group of 8) 8 point.

IC646NSL825 Proficy SQL 2008 - 25 CALs using Client Access licensing model

IC647MELC MEL:Mitsubishi Melsec

IC676ACC002 Protective Caps - Male (For unused I/O connectors and/or outgoing bus & power connectors) - Qty 5

IC697MEM715 Expansion RAM, 128K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD216S1RR 16A, 230V, S2K Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-UM011AENP CONTROL LOGIX MULTI-VENDOR INTERFACE MODULE DH UM

Industrial Computers 6182H-15KRH4B VVCE 1500, KEYPAD, STD MEM, ENET, AC

Process Control 1757-DNBUL35 DEVICENET USAGE LICENSE, 35 DNB MAX

Operator Interface 2711-START300 STARTER KIT PV300 KEY(PV300, PB32&DOWN/OP CABLES)

Support 9326-AD25WDS SUPT RENEWAL CONTRACT FOR 9326AD25WDENE

Support 9371-EDETISAR SUPT REINSTATEMENT CONTRACT FOR 9371EDETISA

ControlNet Products 1797-TCAP CONTROLNET EX TAP (DUMMY) TERMINATOR (5 PIECES)

RSI Software Products 9301-2SE240PTU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA60U1 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 03 TO 60

Motion Control MPL-A4520K-SK24AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S30 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

CBL-30-BT-30 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 30 Ft.

IC640HWP710 Series 90 Workstation Intf. (XT/AT) w/LM 90-70, Parallel/Serial

IC800SLCPZ100 Power Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IPWRCLNDVM iPower Option - Dev Client

PXI-2598

siweisoft SW-8028

Fujitsu Siemens W26361-W64-X-04

GIN-3800V

SSC-6X86H

數(shù)據(jù)采集卡 3440506400

1492-MCBA2H70 Cb, 1 In, 10 Ka Aic, 2 Pole, 70 Amp

1494V-DJ644-A-D NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC35

運(yùn)行版軟件 6AV2103-4DD04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 512 ->WinCC 專業(yè)版 512 PowerTags V14 Combo 和 WinCC RT 專業(yè)版 512 PowerTags

1585D-M8UGDM-30 Gigabit Ethernet Media

1756-L74 ControlLogix 16 MB Controller

1799-DNETCON DeviceNet I/O Accessories

194E-FA32 194E Load switch

2090-CFBM7DD-CEAA15 MP-Series 15m Servo Feedback Cable

2090-SCVP32-0 Kinetix 32-32m Fiber Optic Cable

BC646MPS005 Logic Developer PLC Standard 5 Pack with Proficy GlobalCare Complete

GC647AQC005 GC Quality Client 5 Pak

HMI-COV-201 FRONT SHEET COVER FOR 9 inch EL (QPI2xxxxE2P)/ 10 per pack

IC641VPS310 VersaPro Standard Edition 10 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647IFPLDV00150C iFIX Plus SCADA 150 I/O Development (M1Component Part)

IC660ELB905RR GENIUS Network Interface Board

IC697ACC728 Top and Bottom PWA Cover - BTM/BTR (Quantity 2)

IC756WRJ499J-27 Runtime License Windows 100+ Users Japanese v2.7

FlexLogix System 1794-IJ2 2-CHANNEL HIGH RESOLUTION FREQUENCY MODULE

PLC-5/1771 System D6200-6.4.7RU PLC5 PROG. SW PROGRAMMING MNL (RUSSIAN)

Process Control 1757-UPGNV UPGRADE OPEN DATA ACCESS - 5

Operator Interface 2711P-B12C4D1 PV PLUS 1250, KEY/TOUCH, ENET DC PS, STD MEM

Support 6001-F3ES SUPT RENEWAL CONTRACT FOR 6001F3E

Support 2711-ND2FRS SUPT RENEWAL CONTRACT FOR 2711ND2F

Support F1785-L60LSERA FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230KOU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (KO)

RSI Software Products 9701-VWSS100AENE RSVIEW SE SERVER 100 DISPLAY

RSI Software Products 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Motion Control 1394C-SJT22-D MODULE,SYSTEM,22KW,SERVO,W/SERCOS INTF,NO HIM

BC646MPP050 Logic Developer - PLC Professional w/1 Yr of SAFE - 50 pack

IC300OCS077 14 AC Inputs (120vac), 10 Relay Outsputs (3.0A ea) & CsCAN

IC752WFC585 CONTROLSTATION DS2050 15" 850 MHz/256MB RAM WNT

MTR-3T24-H-R-0-M-SRR Servo Motor Metric with Seal

PCI-6503

SBC-350A

RADIALL R404507000

Teknor Applicom T824/166

PCISA-158V

EB-2131VG2A-CS

1492-L3T-B IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ606-A4-B-D-E 600 A Flange Mtd Cable Switch

軟啟動(dòng)器 3RW44271BC34

備品備件 6ES7 528-0AA70-7AA0 接口模塊（6ES7 155-5AA00-0AB0）前蓋板 5 片 / 包

1585BT-M8UBBM-15 Ethernet Media Variant 1, Patchcord

1747-C20 SLC Replacement Cable

1790D-T8A0 CompactBlock LDX 8 Point I/P Base Block

194E-A40-1756 40 A 194E Load switch

20-VB00299 PowerFlex 700S-H-AFE Fan Inverter Board

2090-CSWM1DE-14AA01 Kinetix Cable Single DSL 2090-Series

20AC072A3AYNAEC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDA700 Proficy GlobalCare Complete for View Development /Runtime 700 I/O

HE693BEM310 SDS Bus Interface Module

IC600PM544RR Redundant Processor Unit Auxiliary Power Supply, 24Vdc

IC647HSTESEO250KM eSignature Option for Historian - Enterprise Server 250000 Points (M4 Key)

IC655MDL551RR 12-24Vdc Output, Negative Logic (16 points)

IC694MDL340CA Conbal Coated 120/240 Output module, 0.5A,16 points

IC756SDV010K-99 DV Draw Development on Solaris Op Sys, Korean, Version 9.9

MicroLogix 1500/1769 System 1769-OW8 8 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-CX1 PLC-5 FAMILY LOCAL I/O BUS TERMINATOR CABLE

Distributed I/O 1797-ACNR15 REDUNDANT MEDIA CONTROLNET EX ADAPTER

Communications D1785-6.5.4 BACKUP COMMUNICATION MODULE(CAT.1785-BCM)MANUAL

Support 9313-PLC2S SUPT RENEWAL CONTRACT FOR 9313PLC2

Support 9358-CTDMENR SUPT REINSTATEMENT CONTRACT FOR 9358CTDMEN

Support F1771-QDCSERC FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD2U3DEE RSLOGIX 5000 MINI TO STD UP, DEU

RSI Software Products 9304-WRM300D WINTELLIGENT RECIPE

RSI Software Products 9358-PLTM2400U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 50 WORKCELL

Motion Control 8720SM-045S5NAS1 45 KW/93 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC

9650-128 Mini Protocol Converter . 128K Memory