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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶(hù)的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶(hù)的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶(hù)所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶(hù)管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶(hù)設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿(mǎn)足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶(hù)在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類(lèi)型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類(lèi)推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類(lèi)推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車(chē)功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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20-PP01068 INTERNAL FAN 80X80X32 FR9

2090-CSBM1DF-14AF40 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNADC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-DE-MT WORKBENCH-DEMO

GQPI3D200E2P 9 inch Monochrome EL/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604

IC600DB710RR DP Dual RS-232C Module (DPU)

IC647HSTCSEO75KM eSignature Option for Historian - Enterprise Corporate Server 75000 Points (M4 Key)

IC647WIMC WIM:Westinghouse IMPACC

IC694ALG232CA Conbal Coated RX3i Efficiency 16-Channel Advanced Analog Voltage Input module provides 16 single-ended or 8 differential b channels. 0 to 10 V (unipolar), -10 to +10V (bipolar) with 16 bit resolution. Advanced diagnostics. Requires Proficy? Ma

IC756SDV000CS-914 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.14

MicroLogix 1200 System 1762-IF2OF2 4 CHANNEL ANALOG COMBO MODULE

PLC-5/1771 System 1771-SPI SPI PROTOCOL INTERFACE MODULE

Distributed I/O 1794-OB8EP FLEX I/O 24VDC 8 CHANNEL ELECT. FUSED 2AMP OUT MOD

Communications 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Support 6200-AGA7S SUPT RENEWAL CONTRACT FOR 6200AGA7

Support 9358-BIZDME2S SUPT RENEWAL CONTRACT FOR 9358BIZDME2

Support F1771-ASC FIRMWARE UPGRADE FOR 1771-ASC I/O MODULE

RSI Software Products 9324-RL5700NXENE RSLOGIX 5 PROFESSIONAL, ENU

RSI Software Products 9301-2SE350FRU3R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 32K TAG

Motion Control 8720SM-007S1CBS3 SPARE PART ONLY - GMS ITEM

78005069 Target Analog I/O Expansion Card Kit, 4 bs/4 outputs

IC200MDD848LT MIXED OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT (LT)

IC697BEM741 FIP Bus Controllerfor 9070

MTR-1235-E-A-E-0RR Stepping Motor Nema23 Encoder

DAQ-MS01

PCA-6178VE

Dialogic D/120JCT-LS

MAGMA PCIHIF68

IPC-610L AKMB-G41M/E5300/2G/500G/DVD

PC104-DAS08

AFL-W10A-N270

1492-SPM3B030-N MCB Supplementary Protector 3 A

軟啟動(dòng)器 3RW40241BB14

電機(jī)啟動(dòng)器 3VU16402CQ00

150-F43NBRB SMC Flex Smart Motor Controller

1734-ADNX POINT I/O DeviceNet Adaptor with Subnet

1783-BMS06SGL Stratix 5700 6 Port Managed Switch

193-EGF E1 Plus GND Fault I Protection Module

20-750-BUS5-F8 PF755 FR8,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF03 MP-Series 3 m Length Power Cable

2097-V34PR3 Kinetix 300 Servo Drive

ET-GT-9ES-1 9 RJ45 Port Ethernet Switch

GFK-2059 VMIC - Analog Output User's Manual - IC697VAL348

IC220MDL751 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC050 DataMart 50 Reporting Clients

IC647REAC REA:Reliance Electric Automate 15/20/30/40

IC693MDL330 120/240 Vac Output, 2 Amp (8 Points)

IC756CDV001K-98 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.8

MSI-PROD-2-43 Product Mang Clients 2 Pack-43

PLC-5/1771 System 1771-DRS CONTROL COPROCESSOR, STATIC RAM MEMORY EXPANSION

Distributed I/O 1790-0W8X LDX I/O, 24VDC, 8 RELAY OUT EXPANSION , D-SHELL

Communications 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

Operator Interface 2711E-NT2 ANALOG TOUCH SCREEN REPLACEMENT KIT

Support 9304-WVR300S SUPT RENEWAL CONTRACT FOR 9304WVR300

Support 9324-RLD300ENR SUPT REINSTATEMENT CONTRACT FOR 9324RLD300EN

DeviceNet Products 2711-K10G10L1 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESE RSVIEW32 RUNTIME 32K (SPANISH)

RSI Software Products 9371-EJTI3 RSWIRE JIC TO IEC CONVERSION

Motion Control MPF-AIR-PURGE KIT,AIR PURGE, FOR ALL MPF,REQUIRES MPF-AIR-TOOL

2025 Greyline OS, 4 Line, (20) 4MM Chars, LCD, Quick Connect, NEMA 4

HE693THM666 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 60Hz filtering.

IC670TBM001 Aux. Terminal Strip, Qty. 2 Barrier Style

QPJ-GEG-201 MODULE GE GENIUS

STXPBS232 STXi Profibus with 24VDC sink output, 32 points, expandable to 8 additional modules.

SCC-AI01

PCI-1733

IFRP-532NF

CQ04APC.2 CQ05APC

PCI-7031

MK620-PUC224

1492-SPM1B150-N MCB Supplementary Protector 15 A

直流電源 6EP1333-2AA01 120/230VAC 輸入，24VDC/5A 輸出

6ES71532BA100XB0

1497D-A13-M21-0-2 1EN PURPOSE TRANSFORMER

1606-XLSDNET4 1606 XLS 4 A DeviceNet Psy Power Supply

1769-L30ERMS Compact GuardLogix CPU, L30ERMS, 1M/0.5M

190E-BND2-CC16X 10-16 A Economy Starter W/Ckt-Bkr

194R-LNC17 194R UL Finger Safe Terminal Covers

2090-CPBM7DF-14AF40 MP-Series 40m Continuous-Flex Cable

2090-XXNPY-16S01 Y-Series 1 m Length Power Cable

CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet

GF-1326R Connecting FlashCable to Starrett Calipers, Micrometers.

IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is requ ired for data retention. Battery not included.

IC646TDV999 Viewer Development System

IC647OMFC OMF:Omron Fins

IC693ALG390 Analog Output, Voltage, 2 Channels

IC752DEM001RR Datapanel Demo Kit B

IC800VMM30LBKSE25 3 kW VersaMotion servo motor with 24 VDC holding brake (14.3 Nm)

SLC/1746 System 1746-N3 CONNECTOR-MATING CONNECTOR FOR 32 PT USER MADE CBL

Industrial Computers 6189V-SLDVDROM CD/DVD DRIVE READ ONLY (SLIM)

Application-specific products 1404-DM DISPLAY MODULE FOR POWERMONITOR

Operator Interface 2711-K6C8L1 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ZH

Support 9380-RSBAR10000S SUPT RENEWAL CONTRACT FOR 9380RSBAR10000

DeviceNet Products 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE3200FRE RSVIEW32 RUNTIME 300 (FRENCH)

RSI Software Products 9358-BPC60U3 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 30 TO 60

Motion Control MPL-B430P-SJ22AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V,6.4KG

Motion Control 2090-SCNP1-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,1.0M

GFK-1246 TCP/IP Ethernet Communications (Type 2) for the Series 90-70 PLC User's Manual

IC646MDD159 Logic Developer PC (HRT)1500 Tag Runtime & Development System

MSP-TCK-IN1 Obsolete - Type K (0 to 1300C) in / Pulse out

QPI-GEG-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: GE Fanuc Genius/ UL/ cUL/ UL1604

PXIe-4303

300693-06 500692-00

TE420P

ORION-400W

PCI-GPIB

LV-67C

1492-PD3141 175 A Power Distribution Block

電源模塊 6ES7405-0DA02-0AA0 PS405 輸入電壓 24V DC 4A

變送器 3RS17051KD00

TIA 博途數(shù)字化選件 6ES7823-0BA00-1CA0 SIMATIC OPC UA S7-1500 medium ( CPU-1515 / CPU-1516 (F) )

1585J-M8PBJM-8X 1585J Ethernet Media Cables

1760-NDC Pico Protective Cover

188-K2D320 Miniature Circuit Breaker 32 A

194L-E12-4501 12A 194L Load Switch

2090-CPBM4DF-14AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXLF-X330B Kinetix 6200/6500 Line Filter

BC647OEM0210 OEM Edge Program Additional Key - CIMPLICITY (Approval Required)