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滾珠絲杠在機(jī)床行業(yè)的普遍應(yīng)用，推動了加工機(jī)床行業(yè)的快速發(fā)展，但機(jī)械式傳動的局限性，已無法應(yīng)對日益高速化、高效化切削的發(fā)展趨勢。直線電動機(jī)式就是在這種趨勢的需求下產(chǎn)生的一種高速高效傳動方式，特別是機(jī)床的高速傳動發(fā)展跨上一個新臺階。德國作為世界先進(jìn)機(jī)床的先驅(qū)，20世紀(jì)80年代就開始了高速銑削和車削技術(shù)的研發(fā)。1993年，德國EXCELLO公司推出了世界上第一個由直線電動機(jī)驅(qū)動的工作臺HSC-240型高速加工中心，機(jī)床主軸最高速達(dá)到24 000r/min，最大進(jìn)給速度為60n/min，加速度達(dá)到1g。

當(dāng)進(jìn)給速度為20m/min時，其輪廓精度可達(dá)0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進(jìn)給速度達(dá)到75.20m/m i n。

1996年開始，日本相繼研制成功采用直線電動機(jī)的臥式加工中心、高速機(jī)床、超高速小型加工中心、超精密鏡面加工機(jī)床、高速成形機(jī)床等。從此以后，直線電動機(jī)在高速數(shù)控機(jī)床的應(yīng)用如雨后春筍般地迅速發(fā)展起來。近十年來，世界上各工業(yè)發(fā)達(dá)國家紛紛投入巨資，大力研究、開發(fā)成功不少直線電動機(jī)驅(qū)動的高速數(shù)控機(jī)床，并逐漸有搶占傳統(tǒng)滾珠絲杠市場的態(tài)勢。

直線電動機(jī)加工中心在國外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應(yīng)用，在國內(nèi)上汽通用、東風(fēng)雪鐵龍、昌河鈴木、海馬汽車等也有整線的應(yīng)用實例。本文從技術(shù)分析和應(yīng)用實例上進(jìn)行了直線電動機(jī)和滾珠絲杠驅(qū)動加工中心的對比。圖1為Comau Urane25直線電動機(jī)高速加工中心。
傳動原理分析對比滾珠杠副存任的問題如下：

（1）“旋轉(zhuǎn)電動機(jī)+滾珠絲杠副”的直線驅(qū)動方式存在著多個彈性環(huán)節(jié)，當(dāng)整個系統(tǒng)在高速運動時，會出現(xiàn)剛度下降，同時彈性變形使系統(tǒng)的階次變高，系統(tǒng)的魯棒性降低，從而使伺服性能下降。彈性變形是數(shù)控機(jī)床產(chǎn)生機(jī)械諧振的根源。

（2）中間傳動環(huán)節(jié)的存在，增加了運動體的慣量，使得位移和速度響應(yīng)變慢。

（3）間隙死區(qū)、摩擦、誤差積累等因素，使進(jìn)給速度和加速度受到限制。

（4）動轉(zhuǎn)平穩(wěn)性較差，在高速運動下噪聲易發(fā)熱。

（5）精度保持壽命相對短。
而直線電動機(jī)以—個運動部件實現(xiàn)直線運動，則具有以下優(yōu)點：直接驅(qū)動中力是無接觸傳遞的，因此無磨損，使用壽命長，維護(hù)簡單；傳動剛性高，推力平穩(wěn)，直接驅(qū)動，彈性環(huán)節(jié)減少，系統(tǒng)剛性提高，傳動效果高；定位精度和重復(fù)定位精度高，可達(dá)亞微米級，比伺服電動機(jī)及滾珠絲杠副傳動的加速度和重復(fù)定位精度提高7～10 倍。
 

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ASTEC MP8-3E-2E-0M

FC2001.6B

PCM-9570

Agilent 8960

1492-L2-G IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-SPM3D030 MCB Supplementary Protector 3 A

通用型變頻器 6SE6 420-2UD31-1CA1 "11 KW，185 x 245 x 195"

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ET 200SP 6ES7193-6BP00-0BA0 基座單元 BU15-P16+A0+2B，類型A0，直插式端子，15mm寬

1585D-M4TBDM-80 Micro D-Code, QD Style Ethernet Media

1756-EN3TR ControlLogix Ethernet Motion Module

1794-OF4I Flex 4 Point Analog Output Module

194E-CA63EX-TN-PE 194E Load switch

2090-CBUSPSS Kinetix 6000M network bulkhead connector

2090-DANPT-16S01 TL-Series 1 m Length Power Cable

ABICTDE0000/DVN 10.5 inch Color TFT/ TCP Label/ 24VDC/ with DeviceNet/ UL/ cUL/ CE/ UL1604

GC646PCMS10 GlobalCare Complete for Change Management Electronic Signature Module 10 Pack

HE697THM160 Series 90-70 Thermocouple Input Module, 16 Channel

IC630MDL375RR 115/230Vac Output Module (16 points)

IC647HSTSS75KM Historian Standard Server 75000 Points (M4 Key)

IC660BLD021 Cover w/Label for IC660BBD021

IC695CBL001 Energy Pack Cable, 3 ft. (0.91m)

IC756WET100E-23 Custom Editor Toolkit, English, Version 2.3

CompactLogix System 1769-CRL3 3.28 FT (1M) RIGHT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRIT RSLOGIX 5 GETTING RESULTS GUIDE(ITALIAN)

Distributed I/O D1794-6.5.7 FLEX I/O THERM'CPL/MILLV'T MOD.1794-IT8 USR MANUAL

Operator Interface 2711P-T6M8D PV PLUS 600 GRAYSCALE, TOUCH, DH+, DC PS

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ABKSTDN0000/ABR 6" Color STN, TCP Label, 24Vdc, with AB Remote I/O,UL,cUL,CE,UL1604

IC300ACM200 Power Control Smart Stack. Input Range 120 three-phase Wye, 208V line to line

IC752DPJ000RR Datapanel J+, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. Includes an integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-S MTR series servo motor with resolver and shaft seal

NI 9861

SYS7283VGA

ADAM-4050

DPS-460AB

ROCKY-P218A-4.0

Orbotech Orbot-NAIO-2-N-NAIO-REV-H

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GA647TDV000 Proficy GlobalCare Assist for CIMPLICITY HMI Server No Limit Development and Runtime System

GP647IFPLSR00900 GCP iFIX Plus SCADA 900 I/O Srv

IC600BF944RR 12K ASCII/Basic I/O Module

IC647HSTCR750KM Collector Redundancy Option for Historian - Standard Server 750,000 Points (M4 Key)

IC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System

IC693PTM101CA Conbal Coated Power Transducer Module

IC756MDV001J-99 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.9

MicroLogix 1000/1761 System 1761-SIM-B16 MICROLOGIX 1000 INPUT SIMULATOR

PLC-5/1771 System 1771-NC15 HIGH RESOLUTION ISOLATED ANALOG SERIES CABLE

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150-F201NBD SMC Flex Smart Motor Controller

1732D-IB8M12 ArmorBlock 8 Point Input Block

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199-FSMA10 Industrial Relay MOV Surge Suppressor

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HE693IBS100 Interbus-S slave module for Series 90-30.

IC655BEM530RR Series Three I/O Interface

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ST-4522 STXi analog output module 2 Channels, -10~+10Vdc, 12-bit

USB-6343

PCL-745B

EC4-1721CLD2NA

SMC-8DF-PCI

EC3-1641CLDNA

FEBC-5220

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6ES78221AA030YC5

1497B-A11-M12-0-N Control Power Transber

1606-XLS240-UPSC 1606 Power Supply

1769-BA CompactLogix 3V Battery Assembly

188-K4D080 Miniature Circuit Breaker 8 A

194R-C30-FC 30A CC Fuse Carrier Rotary Disconnect

2090-CPBM7DF-10AF50 MP-Series 50 m Length Cable

2090-XXNPMP-14S30 MP-Series 30 m Length Power Cable

CBL-14-ET-20 Encoder cable for MTR-1300 or MTR-1N series splashproof stepping motor. 20 feet

GF-0188 Connecting FlashCable to Federal Micro Maxum Indicator.

IC200TBX014 Tool box, 14 point, (IC200UDR001) 24VDC In/Relay Out, AC Powered. (requires AC power) Programming software, manuals and cables (IC640VPS002 and IC646MPM001) provided.

IC646TBPAS010 Production Accounting Server 10 mass balance streams

IC647NMKJAP CIMPLICITY HMI Japanese Media Kit

IC693ACC311 Terminal Blocks (qty 6)

IC750LCD420RR PANELWARE 4-Line x 20-Character LCD Dislplay

IC800VMCB3200 Motor power and brake power cable for 3 kW VersaMotion servo motor- 20 meter

SLC/1746 System 1746-OB32 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-NP2KH VERSAVIEW NON-DISPLAY COMPUTER

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GFK-0467 Series 90-30/90-20 Programmable Controllers Reference Manual

IC641VPP999 VersaPro Professional Edition Unlimited Seat Site License - Windows Programming Software for Series 90-70, Series 90-30 and VersaMax PLCs

MSC-FRQ-C Obsolete - 1KHz in / 4-20 mA out

PSPC-DC25/EL Prof Shop Floor SPC DC 25 User w/ eSig

PXI-8433/4

AS5USA-20411-VM-E

PFC375-3004S111

CONTEC PIO-16/16L（PCI）

AMPU61 2N8C3102-A

HPCI-PPD516A

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1585J-M8HBJM-0M6 RJ45 Ethernet Media

1756-TBSH ControlLogix 20 Pin Spring TRM Block

188-K1D630 Miniature Circuit Breaker 63 A

194E-Y63-1753-6G 63 A 194E Load switch

2090-CHBIFS8-12AA05 Kinetix 6000M IPIM Hybrid Cable

2090-UXNPBMP-10S30 MP-Series 30 m Length Power Cable

BC647MBS001 Machine Edition Standard Development Suite with Proficy GlobalCare Complete and USB Hardware key

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IC200CHS002CA I/O CARRIER BOX STYLE - CONF COAT

IC646MQP001 Machine Edition View for Quick Panel 1 user

IC647IFSTDV00150K iFIX Standard HMI 150 I/O Development (M1 Kit Part)

IC670ALG320RR Analog Output Current/Voltage 4 pt. Grouped

IC697CPU789 GMR Redundancy,CPU, 386, 2K Triplex (voted) I/O

IC800S2KRDEM1 S2K resolver-based case demo with 4.3 amp Devicenet controller and Motorcube

ControlLogix/1756 System 1756-IF16 ANALOG INPUT - CURRENT/VOLTAGE 16 PTS (36 PIN)

Industrial Computers 6182H-10TEH15B VVCE 1000, TOUCH, EXT MEM, CNET, AC

Process Control 1757-FIMUL020 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE

Operator Interface 2711P-RDK15C PV PLUS 1500, KEYPAD DISPLAY MODULE

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CBL-121-1 Cable. KOYO DL405 (RS-232) (T.I)

IC600CP615RR 13" Series Six Plus CPU 125Vdc Power Supply (8 Slots)

IC800S2KDEM1 S2K Case Demo with 4.3A DeviceNet Controller & MotorCube

OC647IFESGDV00900M iFIX Optn: ESig & ERec 900 I/O Development (M4 Part)

PCMCIA-232/2

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AD641ECL721 ECLiPS Programming Software for the Series 90-70 SLP with OnTOP

GC646PME010 GlobalCare Complete for PCM Machine Edition Version 10 User

HE800ACC512 DIN-rail mount Terminal Block, 12-pin. Compatible with most SmartStac k Analog I/O.

IC640HWC316 LM 90-30 Enet TCP/IP for Win 95/98/NT, w/cables, CD Docs

IC647HSTSSEO20000KM eSignature Option for Historian - Standard Server 20,000,000 Points (M4 Key)

IC660BLR101 Cover w/Label for IC660BBR101

IC695CPE305CA Conbal Coated. CPE305 single slot CPU, 1.1Ghz processor,5 Meg user memory, 1 RS-232 port (IC693CBL316 cable), 1 Ethernet port (SRTP Programmer support only) and a USB master port upload/download only. Ships with Energy PAC IC695ACC400).

IC756WET200E-26 Custom Datasource Toolkit, Eng, v2.6

CompactLogix System D1769-UM008AENP COMPACT 8-BIT LO RESOLU. ANLG I/O COMB USER MANUAL

PLC-5/1771 System D1771-6.5.122 SPI PROTOCOL INTERFACE MODULE CONCEPTS MANUAL

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Support 6556-SABS SUPPORT RENEWAL CONTRACT FOR 6556-SAB

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