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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時(shí)，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時(shí)內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來(lái)越復(fù)雜，通過(guò)傳統(tǒng)的注射成型方式已經(jīng)無(wú)法實(shí)現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點(diǎn)。典型的應(yīng)用有：?jiǎn)尉ф嚮辖饻u輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動(dòng)機(jī)支架
2018年11月1日，GE增材制造宣布，美國(guó)聯(lián)邦航空管理局已批準(zhǔn)3D打印支架用于波音747-8 機(jī)型的GEnx-2B發(fā)動(dòng)機(jī)（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動(dòng)機(jī)），該支架將取代傳統(tǒng)制造的電動(dòng)門(mén)打開(kāi)系統(tǒng)支架，其作用是打開(kāi)和關(guān)閉發(fā)動(dòng)機(jī)的風(fēng)扇罩門(mén)，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團(tuán)阿拉巴馬州奧本市的工廠開(kāi)始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達(dá)90%的材料浪費(fèi)。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費(fèi)約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計(jì)方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個(gè)“第一”。首先，這是GE 第一個(gè)獲得認(rèn)證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計(jì)到生產(chǎn)于10個(gè)月內(nèi)開(kāi)發(fā)完成。
在進(jìn)行支架生產(chǎn)時(shí)，一次打印可以生產(chǎn)4個(gè)支架，在構(gòu)建室中4個(gè)支架以互鎖設(shè)計(jì)的形式實(shí)現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動(dòng)機(jī)的訂單量為2200臺(tái)，整體來(lái)看節(jié)約的成本非?？捎^，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動(dòng)機(jī)作為A320neo飛機(jī)的選配，LEAP發(fā)動(dòng)機(jī)中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機(jī)首飛成功，裝有LEAP發(fā)動(dòng)機(jī)的A320neo 同時(shí)獲得歐洲航空安全局和美國(guó)聯(lián)邦航空管理局的認(rèn)證。
2018年10月8日，GE航空工廠慶祝第30000個(gè)3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來(lái)一直在該工廠生產(chǎn)，標(biāo)志著規(guī)?；霾闹圃斓闹匾锍瘫?，預(yù)計(jì)2019年這種產(chǎn)品將達(dá)到40000支。
 

2090-CFBM6DF-CBAA04 TL-Series 4m Feedback Cable

2090-CPWM6DF-16AA09 TL-Series 9m Standard Power Cable

2097-V31PR0-LM Kinetix 350 400W Servo Drive

GA646PME025 GlobalCare Assist for PCM Machine Edition Version 25 User

HE300SFW100 Drive configuration software for GEN100 and RSL100.

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647HSTCS100KM Historian Enterprise Corporate Server 100000 Points (M4 Key)

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IC693CMM302 Communication Module, Genius (1 Kbyte) GCM+ (no datagram support)

IC754UPGRD10VLOAD QP View Loaded OS Upgrade Qty-10

MSI-ACQUIDATA I/F Acquidata Testream Interface

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OIP-DSP1-C Opeartor Interface Panel

ST-2328 STXi output module 8 points, Positive Logic, 24VDC/ 0.5A

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1497-K-HXDX-0-N Control Circuit Transber

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1763-MM1 MicroLogix 1100 Memory Module

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194L-HE4A-875 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA60 MP-Series 60m Power and Brake Cable

2090-XXNPMF-14S90 Kinetix Drives 90m Standard Cable

BC647TRT915 CIMPLICITY HMI Server 1500 I/O Runtime System with Proficy GlobalCare

GC647PSF025 Global Care for Proficy Process Systems 250 I/O with iFIX

IC200NAL211 10 point PLC, (6) 24VDC In, (4) Relay Out, (1) Analog Input (0-10VDC, 8 bit), 24VDC Power Supply

IC646PPA364 PA-30 with 364 CPU - AC

IC647NAC003 CIMPLICITY Alarm Cast Enterprise Version

IC687RCM711 Half Slot Redundant Communications Module for HSB Systems

IC697VDD100 Discontinued. Replacement is Embedded VME-1182A-020000. Contact GE Embedded for more details.

IC800SSI420RD2RR 20A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SCNR CONTROLNET SCANNER FOR SLC PLATFORM

Industrial Computers 6181P-15NSXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

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IC800SSI104S1 4.3 Amp S2K Series Servo Amplifier/Controller, 115/230 VAC

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JY-SVLCD-02

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1585J-M4UBJM-20 RJ45 Ethernet Media

1756-OX8I ControlLogix 8 Pt Digital Relay Module

188-K1C200-N Miniature Circuit Breaker 20 A

194E-KA32E-P11 194E Load switch

2090-CFBM7DF-CEAF02 Kinetix 2m Flexible Cable

2090-UXNBMP-18S03 MP-Series 3 m Length Brake Cable

BC646SPH365 Solution Provider Annual license w/Additional HMI Suite

GC647IFCLNTSRO100 GCA iFIX iClient Read Only 1 PK Keyed Runtime Version

IC200ALG328 Analog Output, 13 Bit, Current, 12 Channel

IC646MBSS99 Machine Edition Standard Development Suite Unlimited Seat Site License

IC647IFPRDVUNLMTM iFIX Profsnl SCADA Unlimited Development (M4 Part)

IC660SLD021 Red Safety Label Kit for IC660BBD021 Genius Blocks

IC697CHS750 Rack, 5 Slots, Rear Mount

IC800CBL062 Power cable for A12/3000 or A22/2000 motor. 14 meters

ControlLogix/1756 System 1784-CF64 INDUSTRIAL COMPACTFLASH CARD 64MB

Industrial Computers 6182H-7KRH15D VVCE 700, KEYPAD, STD MEM, CNET, DC

Process Control 9358-PBANT60ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 60 UNITS

Operator Interface 2711P-T15C15D1 PV PLUS 1500, TOUCH, CNET, DC PS, STD MEM

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ControlNet Products 1786-BNCJI CONTROLNET BNC COAXIAL CONNECTOR

RSI Software Products 9301-2SE235DEU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (DE)

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RSI Software Products D6300-6.9.1 REMOTE I/O MONITOR SW(6300,6310-MS)REFERENCE GUIDE

Motion Control 2090-DANBT-18S03 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 03M

BC646SPI365 Solution Provider Annual License w/Additional iSuite

IC300TRM014 Spring-clamp style I/O plug, 14-terminal

IC800BBK021 Battery Backup Kit, Beta Series or I/O Link Amplifiers

MTR-3T69-G-R-B-M-0 MTR series metric servo motor with resolver and brake

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1585D-M4HBDM-40 Micro D-Code, QD Style Ethernet Media

1756-BA1 ControlLogix FlexLogix Battery

1794-IM16 Flex 16 Point Digital Input Module

194E-CA16E-P11 194E Load switch

2080-LCD Micro810 LCD Display With Keypad

2090-CSWM1DF-18AA19 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYNANC1 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

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IC610MDL179RR 115/230Vac Output w/Removable Term. Block (8 points)

IC647HSTSS15KM Historian Standard Server 15000 Points (M4 Key)

IC660BBD120 Block High Speed Counter

IC695ALG106 Isolated Analog module, 6 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

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CompactLogix System 1769-IQ6XOW4 COMBO 6PT 24 VDC SNK/SRC IN, 4PT VAC/VDC RELAY OUT

PLC-5/1771 System 1771-EX EXTENDER, PROCESSOR/ADAPTER, STANDARD DENSITY

Distributed I/O 1799-AUXCON 2-POSITION PLUG FOR AUXILIARY POWER

Operator Interface 2711P-K6M1D PV PLUS 600 GRAYSCALE, KEYPAD, SRIO, DC PS

Support 9325-L2140R SUPT REINSTATEMENT CONTRACT FOR 9325L2140

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Support F1775-RM FIRMWARE UPGRADE FOR 1775-RM PLC3 PROCESSOR MODULE

RSI Software Products 9324RSFBCU2 UPGRADE RSFIELDBUS CONFIG SW 256 TO 1024 FB

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IC200UEX210-24 Qty of 24, 28 point expansion. (16) 120VAC In, (12) 120VAC Out, 120/240VAC Power Supply (includes IC200CBL501)

IC752CMI101 Mitsubishi FX RS422 cable for DataPanel 30/50

MTR-3N31-H-R-B-N-SRR Servo Motor Nema34 24V Brake, Seal

NI 9403

WAFER-945GSE-N270-R10-BULK-BJHX

ADAM-5018

CA-6011

PCA-6359

CONTEC PO-64L(PC)

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1492-SPM3D150-N MCB Supplementary Protector 15 A

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SIMATIC HMI 系列面板 6AV2124-0QC02-0AX0 TP1500 精智 15.4 寸

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1738-IB8M23 ArmorPoint 8 Point Input Module

1784-PCC1 ControlNet 1784-PCC Communication Cable

193-KB75 5.5-7.5 A IEC Bibllic Overload Relay

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20AB2P2A3AYNNNC0 PowerFlex 70 AC Drive 20A

GA647IFPLSRUNLMT GCA iFIX Plus SCADA Unlmt Srv

GP647IFESGDV00150 GCP iFIX Optn: ESig & ERec 150 I/O Dev

IC600BF843RR 4-20mA Analog Input Module (8 channels)

IC647HSTCCP2M Historian Client Connection Pack 2 Users (M4 Key)

IC647TIAM TIA:Texas Instrument Unib PC Adapter

IC693MLX000 Series 90-30 I/O Modules Label Kit (various quantities)

IC756LDV010E-97 DV Draw Development on Inb/Linux RedHat Op Sys, English, Version 9.7

MicroLogix 1000/1761 System

PLC-5/1771 System 1771-OWK CONFORMALLY COATED, CONTACT OUTPUT MODULE

Distributed I/O 1791-IOVX BLOCK I/O, 24V DC, 128 PT MODULE

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Operator Interface 9399-PWRGR RSPOWER GETTING RESULTS GUIDE

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44A730464-G26 Connector Kit, Brake (all motors except B0.5) or A40 Motor Fan

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IC693PTM101 Power Transducer Module (includes module, interface, 1m cable)

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cDAQ-9188

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150-CA20 Smart Motor Controller Accessory

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1771-IXE 1771 8 Point Input Module

193-EC4DD E3 Plus 9-45 A Current Relay

198-WT1 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF07 MP-Series 7m Power Cable

2094-BL50S Kinetix Line Interface Module

DEMOCD00013 iWorkinstruction DEMO CD

GFK-0772 PCM C Function Library Reference Manual

IC210CBL002 PDA to Durus Controllers Transfer Cable

IC647ASC002 PA SDK 2 Pak

IC647PPSOCC Proficy Process Systems Operator Console with CIMPLICITY

IC693CPU311LT 5-Slot Base With CPU in base (6K Bytes User Program) (LT)

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Distributed I/O 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE

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