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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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微存儲(chǔ)卡 6ES7953-8LF11-0AA0 MMC 微存儲(chǔ)卡 64K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH

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TIA 博途 WinCC 選件 6AV2107-0JB00-0BB0 SIMATIC WinCC Recipes for Runtime Professional

1585J-M8PBJM-20 RJ45 Ethernet Media

1760-L18BWB-EXND Pico 18 Point DC Controller

188-K2C630 Miniature Circuit Breaker 63 A

194L-E12-1753-6N 12A 194L Load Switch

2090-CNSSPRS-AA03 Kinetix 6000M network cable

2090-XNSM-T Kinetix Safe Off Header Connector Kit

BC647MSS001 Logic Developer State Standard with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDVUNLMTM iPower Option - Nwk Unlmt I/O Dev Globalcare Complete part

IC200DEM004UNVCN MicroMotion and VersaMotion Demo-China

IC646NDM000 CIMPLICITY for Windows Distributor Demonstration Package

IC647IFUBSTSM iFIX iClientTS User Base Support (M4 Part)

IC670MDL330 12 - 120Vac 1A Output, 16 Point

IC697MDL251RR 120 Vac Input (16 Points) Non-isolated

IC800SLCEV050 Encoder cable for any 1 kW to 5 kW S-series servo motor. 5 meters

ControlLogix/1756 System 1756-TBCH 36 PIN SCREW CLAMP BLOCK WITH STANDARD HOUSING

Industrial Computers 6182H-12KEH6B VVCE 1250, KEYPAD, EXT MEM, RIO/DH, AC

Process Control 1757-PFBUL001 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RR64 PVP/VVCE RAM SO-DIMM 64MB

Support 9357-CNETL3S SUPT RENEWAL CONTRACT FOR 9357CNETL3

Support 9361-PTLSEATR SUPT REINSTATEMENT CONTRACT FOR 9361PTLSEAT

ControlNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE2400ZHU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9323-ATUNEENE LOOP TUNER FOR LOGIX5000 PIDE FUNCTION BLOCK

Motion Control MPL-A420P-MK24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K30 CABLE,ULTRA, NON-FLEX,SKWD,R/A,30M

CBL-13-MP-20 Power Cable, MTR-1235, 13xx. 14xx & 1N Series Stepping Motors, 20 Ft.

IC600YR555RR 13" I/O Rack with High Capacity P/S, 125Vdc (8 Slots)

IC800SLA0031 30W, 115 VAC SL Servo Amplifier

OC647IFGLBLCLN001M-55 iFIX WebSpace Client v5.5 - Additional Single User

PXI-2531

ACS-6241VE

BP-08P4

W0PSA5000

IB820H-R

G2+/MILP/8D/IBM

1492-MCAA125 25 A UL489 Miniature Circuit Breaker

1494U-FC30J Disconnect Switch Accessory

軟啟動(dòng)器 3RW44542BC46

SIMATIC STEP 7 V14 6ES7823-1FA00-0YA5 SIMATIC S7-PLCSIM Advanced V1.0

1585D-M4UBDM-10 1585D Ethernet Media Patchcord

1756-IH16I ControlLogix 16 Point D/I Module

1797-EXMK FlexEx Accessories

194E-E32-1753-6G 32 A 194E Load switch

2090-CFBM4DF-CEAA09 MP-Series 9 m Length Feedback Cable

2090-MCNPMP-6S25 MP-Series 25 m Length Power Cable

BC646MBPS99 Machine Edition Professional Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GC646VPP799 Proficy GlobalCare Complete for VersaPro Professional Edition - Site License

HMI-CAB-C106 CABLE MICROLOGIX

IC641HBR302 Max-ON Extended Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001K iFIX iClient Read Only 1 PK Keyed (M1 Kit Part)

IC660EBA026RR Current Source Analog, 24/48Vdc Power, Elec Asm only

IC695NKT002 RX3i Ethernet NIU Kit with two Ethernet modules.

IC756WRE049E-275 "Runtime License for Windows 25-49 Users, Per User, English v2.7.5"

FlexLogix System 1794-IB16D 24V DC SINK DIAGNOSTIC INPUT MODULE, 16PT

PLC-5/1771 System D1771-6.5.99 CONFIGURABLE FLOWMETER MODULE USER MANUAL 1771-CFM

Process Control 1757-PLXSIFH PLX HW MICROMAX LPU QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15D2 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, EXT MEM

Support 9307-RSPRTR SUPT REINSTATEMENT CONTRACT FOR 9307RSPRT

Support GML-DZS SUPT RENEWAL CONTRACT FOR GMLDZ

Support F1785-L30BSERC FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ITE RSVIEW32 WORKS 1500 (ITALIAN)

RSI Software Products 9701-VWSB250ENU2 RSVIEW SE STATION 100 - 250 DISPLAY UPGRADE

RSI Software Products 9399-L5PG 9399-L5PG PLC-5 A.K. SERIES PROGRAMMING GUIDE

Motion Control 2098-IPD-HV220-DN HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000 DEVICENET

BC646MDA300 View Development /Runtime 300 I/O

IC300FOX404 FOX Fiber Optic Base/Hub

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-G-R-0-E-SRR Servo Motor with Seal

PCI-5421

PEB-7764

ECB-650

S845WD1-E

FB2300

AR-B1570

1492-JKD3TP 2.5 mm Knife Disconnect Terminal Block

1492-WMG3 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44233BC35

緊湊型信號(hào)模塊 6ES7 522-1BH10-0AA0 DQ 16：數(shù)字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A BA, 25mm 模塊，含前連接器

1585-C4HB-S100 1585 Ethernet Cable