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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時(shí)先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運(yùn)轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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Support F1772-LXPSERD FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7PTE RSLOGIX 5000 STD. TO PRO UPGRADE, PORTUGUESE

RSI Software Products 9305-RSVADDCITE RSVIEW32 ACTIVE DISPLAY DED. CLIENT (ITALIAN)

RSI Software Products 9358-RTI20E RTI DATA COLLECTOR (20 CONFIGURATION)

Motion Control 2094-AC05-M01 MODULE, INTEGRATED, 200/230V, 3KW CONV. 9A INV.

A06B-0143-B175#7008 A12/3000 Servo Motor, Holding Brake, 64K Serial Encoder

IC200UDD112 14 point PLC,(8) 12VDC In, (6) 12VDC Out at 0.70 A, 12VDC Power Supply

IC752BUU034 VT100 Upgrade for Datapanel 240T

MTR-1480-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

NI 9222

ROCKY-3702EV-R4V8

MOTOROLA HA MCP 750

OMRON 3G8F7-CLK21-V1

SP2-4300F

P51-15-K

1492-SPM3C500-N MCB Supplementary Protector 50 A

軟啟動器 3RW40461TB04

模擬量輸出信號板 6ES7 232-4HA30-0XB0 SB 1232 AQ 1x12 位

150-SC3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-IP20GI-F2 PF753 & PF755 FR 2 EMC CORES W PLATE

2090-CPWM7DF-16AA25 MP-Series 25m Servo Power Cable

20A-DG01 PowerFlex 70 DriveGuard Board Kit

GA647IFESGDV00300 GCA iFIX Optn: ESig & ERec 300 I/O Dev

GP-2104NT GagePort Digital NT 4-port b

IC5007TBX0030 PanelPC 17 inch Perbance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647SVB001 Scheduler Visma Business Adapter

IC693MDL750RR 12/24 Vdc Output, Negative Logic (32 Points)

IC756LDV000E64-925 DataViews Development on Inb Linux/Red Hat 64 bit Op Sys, English v9.25

Pico Controllers 1760-IB12XOW4IF 12 DC IN 4 RELAY OUT AI

PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

Distributed I/O 1791R-0B16P RIO 24VDC COMPACTBLOCK, 16 OUT SOURCE, BASE

Communications 1786-BNC2TNC CONTROLNET BNC-TNC COAXIAL CONN - ISOL BULKHEAD

Operator Interface 2706-PDNETK DEVICENET COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB100AENE

Support 1747-PBASES BASIC DEVELOPMENT SOFTWARE SLC500 FAMILY RENEWAL

EtherNet/IP Products 2711P-K10C4B2 PV PLUS 1000, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340JPU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,IP67

4261A-4-N12 7 SEG Panel DISP. 4 Digit. ASCII/Serial Interface. Quick CONN W/Protocol CONV. NEMA 12

HMI-KPN-403 QuickPanel Keypad for 12.1" QPLCxxx0000

IC693CPU374CA Series 90-30 CPU374 Conbal Coated.

TGT-000A-2-0 Target 2-Axis Motion Control Module

AKD-P02406-NBEC-0000

FSC-1815

OSCILLOQUARTZ 956.300.469-9

超微P3TDE6

TVGA8900D-R

KJ020800

ATIO-032575B

1492-SPM1D060 MCB Supplementary Protector 6 A

通用型變頻器 6SE6 440-2UD15-5AA1 0.55KW,73 x 173 x 149

電機(jī)啟動器 3VU13403ML00

150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

1609-P5000E Uninterruptible Power Supply P UPS Acces

1771-CP2 1771-P7 Power Supply Cable

193-EC2BB E3 Plus 3-15 A Overload Relay

198-H4 MECHANISM CIRCUIT BREAKERFOR STARTER

2090-CPBM7E7-16AF02 MP-Series 2m Length Pwr and Brake Cable

2094-AC16-M03-S Kinetix 6000 Integrated Axis Module

CP9I-0MPB-0140-AZ Alpha 50HVis motor power cable (14 meter)

GFK-0398 Series 90-70 PLC Genius Bus Controller User's Manual

IC200UEX264 VersaMax Micro 64 point expansion (40) 24VDC bs, 24VDC source outputs with ESCP, 24VDC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647APC010 PA ProductionClient 10 Pak

IC647PDNC PDN:Koyo PLC Direct DL405

IC693CHS397 Base, CPU, 5 Slots, Use With CPU331/CSE331 and above

IC754DVNS01 DeviceNet Slave for QP View

KIT-GFS-357-CN Proficy HMI/SCADA CIMPLICTY WKSHP KIT

SLC/1746 System D1747-6.13 REMOTE I/O ADAPTER MODULE USER MANUAL

Distributed I/O 1734D-IA8XOA8S 120 VAC 8 IN 8 OUT, DNET COMMS, SPRING

Application-specific products 1803-CT1000M PORTABLE POWERMONITOR2 CURRENT XFMR 1K/500/250

Operator Interface 2711-T10C8 PV1000 COLOR TOUCH, DH+ & RS232 PRINT

Support 9301-2SE3500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500ES

Support 9381-PA250KENS SUPPORT RENEWAL CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3304 RSVIEW32 RUNTIME 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Motion Control MPL-B560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,460V

Motion Control 2090-UXLF-136 AC LINE FILTER,ULTRA,36 AMPS,1 PHASE

GQPM-DEM-L02 QUICKPANEL MINI DEMO GE LABEL

IC646MSS101 Logic Developer - State Standard w/Programming Cable

MTR-3T45-I-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-122F STXi b module 16 points, Negative Logic, 12V/ 24VDC (connector type)

SCXI-1128

PCL-724

特倫頓 92-005927-603

MS-S0651

FHP24SX-U

PCM-4896

1492-RCDA4A63 Residual Current Device 63 A

存儲卡 6ES7952-1KT00-0AA0 FEPROM 存儲卡， 32M

變送器 3RS10 40-2GW50

1497-G-CXSX-0-N Control Circuit Transber

1606-XLDNET8 1606 Power Supply

1762-OW16 MicroLogix 16 Point Relay Output Module

188-K3D080 Miniature Circuit Breaker 8 A

194L-HCDC-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-14S02 MP-Series 2 m Length Pwr and Brake Cable