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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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2090-CPBM7E7-16AF12 MP-Series 12 m Length Cable

2094-AL75S Kinetix Line Interface Module

CQPM3D200B2P QUICKPANEL MINI BLUE, TCP, 24VDC, UL/CE

GFK-0467 Series 90-30/20/Micro PLC CPU Instruction Set Reference Manual

IC200UEX636 6 channel Analog expansion. (4) Analog bs & (2) Analog outputs. 120/240 VAC Power Supply (includes IC200CBL501)

IC647APXC APX:Moore APACS

IC647PFL200 Proficy Process Systems Standard Edition 2000 I/O with iFIX

IC693CHS398CA Conbal Coated 5 slot expansion base

IC754TAN001 VersaMax I/O Interface for QP Control

MA15/D/1/SI AC15AMP PWR SRG PROTECT (120AC)

SLC/1746 System D1747-UM011DENP SLC500 MODULAR HARDWARE STYLE

Distributed I/O 1734D-IB8XOB8ES 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SPRING

Application-specific products 1803-EEM01E4 EEM,8 ANALOG, 4 TO 20 MA, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G10L1 PV1000 GRAYSCALE TOUCH, DNET & RS232 PRINT

Support 9301-2SE3500JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500JP

Support 9381-PA5KENS SUPT RENEWAL CONTRACT FOR 9381PA5KEN

DeviceNet Products 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

RSI Software Products 9301-2SE330FRU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Motion Control MPL-B640F-MJ22AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V

Motion Control 2090-UXLF-HV323 AC LINE FILTER,ULTRA,23 AMPS, 460V, 3 PHASE

GQSI31200S2P QUICKSTART KIT 10.5" STN GE LABEL

IC646NHR000 Server Redundancy

MTR-3T66-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-1904 STXi b module 4 points, 220V AC (AC 170V ~ 264V)

SCXI-1163R

A30807-X5474-X-6-11

DEKTEC DTA-100

D915GEV

TOP-MB845VEA

PCI8234

1492-RCDA4B63 Residual Current Device 63 A

同步光纜 6ES7960-1AA04-5KA0 同步光纜 10m

變送器 3RS10 42-2GD70

1497-H-CXSX-0-N Control Circuit Transber

1606-XLE240E Power Supply XLE 240 W Power Supply

1762-RPLRTB40 MicroLogix 40 Point Replacement TB

188-K3D130-N Miniature Circuit Breaker 13 A

2090-CPBM7DF-08AA09 MP-Series 9m Power and Brake Cable

2090-XXNPMF-14S12 Kinetix Drives 12m Standard Cable

BC647TPR935 "CIMPLICITY HMI ProServer 35,000 I/O Runtime System with Proficy GlobalCare"

GC647PSC025 Global Care for Proficy Process Systems 250 I/O with CIMPLICITY

IC200MDL750LT OUTPUT 12/24VDC POS LOGIC 0.5A PER PT (2 GROUPS OF 16) 32PT (LT)

IC646PME003 Proficy Change Management for Machine Edition 3 User Pack

IC647MTLM MTL:Mettler Weighing Terminals

IC684TROLI604 CIMPLICITY HMI Plant Edition Online Course -Module 4

IC697VAL306 Discontinued, future replacement is Embedded VME-6500. Contact GE IP Embedded for details.

IC800SSI407RD2 7.2 amp 480 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-L553P PRO-SET 200 - 5/05 - 64K

Industrial Computers 6181P-12TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Operator Interface 2711-K5A12 PV550 MONOCHROME KEY, PBUS & RS232 PRINT

Support 9306-4EXP02S SUPT RENEWAL CONTRACT FOR 93064EXP02ENE

Support 9393-RSTHYDR SUPT REINSTATEMENT CONTRACT FOR 9393RSTHYD, PHYD

ControlNet Products 2711E-K10C15 PANELVIEW 1000E KEYPAD TERMINAL, 10.4" FLAT PANEL

RSI Software Products 9301-2SE2500U1 UPGRADE: IN-SUPT: RSVIEW32 WORKS 32K TO 100K

RSI Software Products 9358-BEPB30U2 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 10 TO 30

Motion Control MPL-A4540C-SK24AA MOTOR,SERVO,10.2 NM,1500RPM,SINGL,230V,BRK,13KG

Motion Control 2090-XXNFY-S04 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,4M

CFBA-0WPB-0140-AZ Encoder Feedback Cable, BM Series Motors, 14 Meters

IC641PCC132 Logic Engine (runtime) with GUI - 128 Points

IC800SSD407RS1 7.2A, 480V, S2K Servo Drive for MTR Series Motors

PR-PAT-HS02 Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

PXI-6220

BP-5S

SPI-8451-LLVA

ENP-3927B

PCI-5SD

C2SBX

1492-MS5X12V31-40 Connection Products

1495-N64 Protective Fuse Cover