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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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IC646MPP101 Logic Developer - PLC Professional w/Programming Cable

MTR-1337-N-A-E-S Stepping Motor Nema34, Parallel Wdg, Splashproof

QPK3D200L2P 6 inch Monochrome/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6355

PCI422-8-6/2

PIKA PIK-99-10746

LPS-260W

VPM-8100S-000

CONTEC PO-32L(PC)V

1492-PDEC3 HOLE PLUG

數(shù)字量輸入/輸出模塊 6ES7422-1HH00-0AA0 DO/16 230V AC，5A 繼電器,光隔離

變送器 3RS10002CD10

1497-A-BAJK-0-N Control Circuit Transber

1585J-M8UBJM-1 RJ45 Ethernet Media

1761-L16AWA MicroLogix 1000 16 Point Controller

188-K3B500-N Miniature Circuit Breaker 50 A

194L-E20-2253 20A 194L Load Switch

2090-CPBM6DF-16AA01 TL-Series 1m Power and Brake Cable

2090-XXNFMP-S04 MP-Series 4 m Length Feedback Cable

BC647OEMK5M4 OEM Edge 5-pack M4 Keys includes 5 physcial M4 keys

GC647PATLT00 "Proficy PAT - Process Analytical Software Suite, Special Purpose 2 - Assist Support"

IC200MDD849 Mixed output relay 2.0 amp per point isloated 8 point / b 120VAC isolated 8 point

IC646NSL025 Proficy SQL 2000 - 25 Client Access License

IC647MDA150 View Development/Runtime 150 I/O with USB Hardware key

IC675PDO161 Profibus Station IP67 24VDC Positive Logic 16 Outputs 0.5A

IC697MDL940 Relay Output, Signal, 2 Amp (16 Points)

IC800SSD107S1 7.2 amp 115/230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1756-6.5.7 U MNL CONTROLOGIX GATEWAY

Industrial Computers 6182H-15KEH6B VVCE 1500, KEYPAD, EXT MEM, RIO/DH, AC

Process Control 1757-DNBUL05 DEVICENET USAGE LICENSE, 5 DNB MAX

Operator Interface 2711-K3A2L1 PV300 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9326-AD25US SUPT RENEWAL CONTRACT FOR 9326AD25UENE

Support 9371-EDESI3R SUPT REINSTATEMENT CONTRACT FOR 9371EDESI3

ControlNet Products 1797-BOOT CONTROLNET EX BOOT INSULATOR KIT (50 PIECES)

RSI Software Products 9301-2SE240KOU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BA30U1R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 03 TO 30

Motion Control MPL-A4520K-MK24AA MOTOR,SERVO,6.10 NM,4000RPM,MULTI,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S01 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,1M

CBL-208 GE 90 SNP-X Cable

IC640HWP306 LM 90-30/20/Micro Serial Software w/Converter & Cables, paper documentation

IC800SLCPV100 Power Cable, 1000 W SL Servo Motor, 10 Meters

OC647IFXPENWK-50 iFIX for Embedded XP Networking Option V5.0

PXI-2594

1053620008120P

D2438-A22

Oce-Industries S.A. SPICE-II

IB820F-30

PCIMC-6A

1492-MCBA2H45 Miniature Circuit Breaker, 45 A

1494V-DJ644-A-B-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44572BC46

運(yùn)行版軟件 6AV2101-4BB04-0AE5 SIMATIC WinCC Comfort V14 Upgrade WinCC flexible 2008 Standard -> WinCC Comfort V14 Combo

1585D-M8UGDM-2 Gigabit Ethernet Media

1756-L73SK Logix 5573S Automation Controller 8M/4M

1799-D16U16V 32 Point Embedded I/P/Output Comb Module

194E-FA20E-P11-PE 194E Load switch

2090-CFBM7DD-CEAA07 MP-Series 7m Servo Feedback Cable

2090-SCVP20-0 Kinetix 20-20m Fiber Optic Cable

BC646MPPS99 Logic Developer PLC Professional Unlimited Seat Site License with Proficy GlobalCare Complete

GC647APS001 GC PA Production Server

HMI-CCT-403 Backlight for 6 Inch Color-STN (QPKSxDN0000)

IC641VPS002 Windows Programming Software for VersaMax Nano/Micro PLCs

IC647IFPLDV00075C iFIX Plus SCADA 75 I/O Development (M1Component Part)

IC660EBS103 Electronic Assembly for IC660BBS103