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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來越復(fù)雜，通過傳統(tǒng)的注射成型方式已經(jīng)無法實現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點。典型的應(yīng)用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動機支架
2018年11月1日，GE增材制造宣布，美國聯(lián)邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發(fā)動機（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動機），該支架將取代傳統(tǒng)制造的電動門打開系統(tǒng)支架，其作用是打開和關(guān)閉發(fā)動機的風(fēng)扇罩門，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達90%的材料浪費。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計到生產(chǎn)于10個月內(nèi)開發(fā)完成。
在進行支架生產(chǎn)時，一次打印可以生產(chǎn)4個支架，在構(gòu)建室中4個支架以互鎖設(shè)計的形式實現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動機的訂單量為2200臺，整體來看節(jié)約的成本非常可觀，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動機作為A320neo飛機的選配，LEAP發(fā)動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發(fā)動機的A320neo 同時獲得歐洲航空安全局和美國聯(lián)邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產(chǎn)，標志著規(guī)?；霾闹圃斓闹匾锍瘫?，預(yù)計2019年這種產(chǎn)品將達到40000支。
 

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1492-L3T-G IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1495-N62 Protective Fuse Cover

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電機啟動器 3VU16402CN00

150-F43NBDD SMC Flex Smart Motor Controller

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1783-BMS06SA Stratix 5700 6 Port Managed Switch

193-EF2BKN EF 400 Amp Overload Relay

20-750-BUS4-F9 PF755 FR9,IP00,400/480 VAC IN,DC BUS

2090-CPWM7DF-10AA90 MP-Series 90m Servo Power Cable

2097-V33PR6 Kinetix 300 Servo Drive

ET-GT-5ES-5SC 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch

GFK-2057 VMIC - Analog Output User's Manual - IC697VAL304/314/324/308/318/328

IC220MDL661 INPUT, 24VDC NEGATIVE LOGIC, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC010 DataMart 10 Reporting Clients

IC647RAMC RAM:Reliance Electric Auto-Max

IC693MDL260 32 Point 120VAC Input Module. Requires terminal block IC694TBxx32.

IC756CDV001J-99 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .9

MSI-PROD-100-43 Product Mang Clients 100 Pack-43

PLC-5/1771 System 1771-DBMEM1 1771-DB/B EEPROM MEMORY MODULE - 8 K BYTES

Distributed I/O 1790-0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, D-SHELL

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HE693THM449 4 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 units, open circuit alarms

IC670MDL742 5/12/24Vdc Neg. Logic Output, 16 point

QPJ-DEM-L02 QUICKPANEL JR. DEMO 5" LCD

STXPBS116 STXi Profibus with relay output, 16 points, isolated, expandable to 8 additional modules.

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直流電源 6EP1331-2BA00 120/230VAC 輸入，24VDC/2A 輸出

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1497D-A13-M10-0-N 2000VA 240x480-120x240V 60Hz GPT

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190E-ANEJ2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AF25 MP-Series 25m Continuous-Flex Cable

2090-XXNPT-16S25 TL-Series 25 m Length Power Cable

CBL-3T-RD-20 Resolver cable for MTR-3T series servo motors. 20 feet

GF-0913R Connecting FlashCable to Daytronic, Edmunds Accu-Setter, Toledo Microt rol.

IC200UAR028 28 point PLC,(16) 120VAC In, (12) Relay Out (2 at 10 amp and 10 at 2 a mp) 120V/240AC Power Supply. Battery (IC200ACC403) is required for dat a retention. Battery not included.

IC646TDV935 35,000 I/O Point Development System

IC647NXV001 Proficy Tracker Order Execution Management Web Viewer

IC693ALG223RR Analog Input, Current, 16 Single Channels

IC752DEM000RR Datapanel Demo Kit A

IC800VMM20MNKSE25 2 kW VersaMotion medium inertia servo motor (9.55 Nm)

SLC/1746 System 8100-HS110 ODS SOFTWARE FOR IMC110

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GFK-1192 Series 90-70 System Manual

IC646MDD150 Logic Developer PC (HRT)150 Tag Runtime & Development System

MSP-TCJ-IN1 Obsolete - Type J (0 to 760C) in / Pulse out

QPI-DVN-202 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: DeviceNet Slave

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ACS-1014

1492-PD3113 310 A Power Distribution Block

中央機架 6ES7403-1JA01-0AA0 ER2 機架，9 槽，只能插信號模板

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TIA 博途數(shù)字化選件 6ES7823-0BA00-1BA0 SIMATIC OPC UA S7-1500 small ( ET 200SP to CPU-1513(F) )

1585J-M8PBJM-6 RJ45 Ethernet Media

1760-MM3 PicoGFX Memory Module

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194L-E12-3502 12A 194L Load Switch

2090-CNSSPSS-AA25 Kinetix 6000M network cable

2090-XXLF-TC350 Kinetix Drives Line Filter

BC647OEM0200 OEM Edge Program - CIMPLICITY (Approval Required)

GC647IPWRTS1CLN iPower Option - TS per Client Globalcare Complete part

IC200ERM002 EXPANSION RECEIVER NON-ISOLATED

IC646NGT000 Omron TCP/IP Communications

IC647IPCM IPC:Honeywell IPC 620

IC670MDL644 24VDC Pos./Neg. Logic Fast Input, 16 Point, Grouped

IC697MDL350 120 Vac Output, 0.5 Amp (32 Points)

IC800SLCIZ030 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 3 meters

ControlLogix/1756 System 1756-PA72 85-265 VAC POWER SUPPLY (5V @ 10 AMP)

Industrial Computers 6182H-12TEH4D VVCE 1250, TOUCH, EXT MEM, ENET, DC

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Support 9363-MAILMANS SUPT RENEWAL CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-IJ 5 VDC INCREMENTAL ENCODER MODULE

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CBL-14-ED-10 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 10 Ft.

IC610MDL115RR Fast Response I/O Module (4 In/2 Out)

IC800SLA1002 1000W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M-51 iFIX WebSpace Client v5.1 - Additional 20 Users

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W26361-W10-X-02

SIMB-A21

YM-2751B

G45FMDHA32DB 971-0302

TDK DSP PCI BOARD

1492-MCAA225 25 A UL489 Miniature Circuit Breaker

1494U-LC100 1494U 100A Copper Lugs

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Safety Advanced V14 6ES7833-1FA14-0YY5 Upgr. DS V5.4->Safety Adv. V14 SP1 SW DL

1585D-M4UBDM-50 Ethernet Media M12 Patchord

1756-IT6I2 ControlLogix 6 Pt Enhanced TC In Module

1797-PS1E FlexEx Power Supply

194E-E63-1753 63 A 194E Load switch

2090-CFBM6DD-CCAA05 TL-Series 5m Feedback Cable

2090-SCEP0-3 Kinetix 0.3-0.3m Fiber Optic Cable

BC646MDA700 View Development/Runtime 700 I/O with Proficy GlobalCare Complete

GC647ADC002 GC Dashboard Client 2 Pak

HMI-CAB-C51 CABLE PLC-5 KF2

IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647IFCLNTSRO005C iFIX iClientTS Read Only 5 PK (M1Component Part)

IC660EBA106 Electronic Assembly for IC660BBA106

IC695PSD040 RX3i 24VDC power supply, 40 watts.

IC756WRE099E-23 DataViews Runtime for Windows 50-99, Per User, English, Version 2.3

FlexLogix System 1794-OA8K CONFORMAL COATED, 85-132V AC OUTPUT MODULE, 16 PT

PLC-5/1771 System D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

Process Control 1757-PLXSIFS PLX BRISTOL BABCOCK RTU QUICKBUILDER INTERFACE

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BC646MDC159 Logic Developer - PC & View Development/Runtime I/O

IC300MIX963 emperature Controller I/O Board. 4 temperature bs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP).

IC752SKT006 Mature, order QuickPanel instead. DataPanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-6036E

NBP14111

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DMC1000B

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HSL-TB64-DIN

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1492-XIM2024-16RF Connection Products

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1585-C8EB-S300 Cable Spool Ethernet Media

1746-P2 SLC Rack Mounting Power Supply

1790-8BV8BX CompactBlock LDX 16 Expansion Block

194E-A100-1753-6N 100 A 194E Load switch

20-PP10008 WIRE HARNESS,LARGE,FR10,PF700H,PF700S

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20AC037A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC-8588-SW-FT Fault Tolerant Ethernet Application for Redundant Host Computers

HE300IBS100 Interbus-S interface board for AF300E$ drives.

IC600KD530RR Standard OIT, Amber, Ver31

IC647HSTES20000KM Historian Enterprise Server 20,000,000 Points (M4 Key)

IC648MNT101 InfoLink CD-ROM One Year Subbion Renewal

IC694ALG542 RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and above.

IC756SDV000J-99 DV Development - Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-RPLDR2 REPLACEMENT DOOR KIT FOR 1762 I/O

PLC-5/1771 System 1771-WC FIELD WIRING ARM, 10 TERMINALS, GOLD PLATED

Distributed I/O 1794-IF4I ISOLATED ANALOG INPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

Support 6223-5VDLS SUPT RENEWAL CONTRACT FOR 62235VDL

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1492-SPM3B100-N MCB Supplementary Protector 10 A

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通信模塊 6ES7 241-1CH32-0XB0 CM1241 RS485/422通訊模塊

150-F60NBRB SMC Flex Smart Motor Controller

1734-IA4 POINT I/O 4 Point Digital Input Module

1783-BMS12T4E2CGL Stratix 5700 18 port managed switch

193-EIOGP-42-24D E300/E200 24V DC Control Module

20-750-DCBB1-F6 PowerFlex 750 Frame 6 DC Busbar Kit

2090-CPWM7DF-10AF75 MP-Series 75 m Length Power Cable

2098-DSD-010 Ultra 3000 1kW Servo Drive

G-0001-AS-15 15 Foot Gage Extension Cable

GFK-2084 Analog I/O Products (Built-In Test) Configuration Guide

IC220PWR011 SEGMENT TERMINAL, 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP001 DNP3 Master Protocol for 1000 points

IC647ROC100C ROC:Fisher Remote Operations Controller for 500 Units

IC693MDL632 125 Vdc Input (8 Points)

IC756DVE000E-97 EO GECK (Graphical Editor Construction Kit) - Unix, English, Version 9 .7

MSI-QUAL Quality Management Clients

PLC-5/1771 System 1771-ALX PLC-5 LOCAL I/O ADAPTER MODULE

Distributed I/O 1790-T8BV8BX LDX I/O,24VDC, 8 UNIV IN/8 SRCE OUT EXPN, TERM BLK

Communications 1785-TR10BT AUI TO TW PAIR ENET TRANS

Operator Interface 2711E-NKSW1 REPLACEMENT RUN/PROGRAM SWITCH

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