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為了進一步提升數(shù)控機床的加工精度和一致性，華中數(shù)控計劃與機床企業(yè)充分合作，實施“機床品質(zhì)提升工程”計劃，將華中8型智能數(shù)控系統(tǒng)熱誤差補償技術(shù)應(yīng)用于數(shù)控機床，致力于提高機床加工效率、加工精度和加工一致性，提升機床品質(zhì)和市場競爭力。
隨著科學(xué)技術(shù)、機械制造加工業(yè)的迅速發(fā)展，對數(shù)控機床的加工精度提出越來越高的要求。提高數(shù)控機床加工精度有兩種基本方法：誤差防止法和誤差補償法。誤差防止法是指通過提高機床制造和裝配精度及設(shè)計精度、機床零部件的制造精度和安裝精度、優(yōu)化機床結(jié)構(gòu)、輔助部件等方法來實現(xiàn)。此方法的特點是成本增加大，實施起來有局限性。誤差補償法是指使用軟件技術(shù)，通過分析、統(tǒng)計、歸納及掌握原始誤差的特點和規(guī)律，建立誤差數(shù)學(xué)模型，進行人為誤差補償，從而減少加工誤差。此方法的特點是：經(jīng)濟有效，實現(xiàn)相對簡單。
已故的國際著名機械制造專家、美國密西根大學(xué)教授吳賢銘曾說過：“誤差補償技術(shù)的巧妙之處在于加工出的零件精度可比加工母機的精度還高?！庇纱丝梢?，誤差補償技術(shù)的巨大作用。
目前，誤差補償技術(shù)以其強大的技術(shù)生命力迅速被各國學(xué)者、專家所認識，并使之得以迅速發(fā)展和推廣，已成為現(xiàn)代精密工程的重要技術(shù)支柱之一。
熱誤差補償技術(shù)有哪幾種？
熱誤差補償技術(shù)主要分為熱誤差斜率補償和熱誤差偏置補償兩種方式：
熱誤差偏置補償又叫與位置無關(guān)的熱誤差補償，是在熱變形部件上安裝溫度傳感器，檢測傳感器的實時溫度，通過查詢補償表中對應(yīng)溫度的補償值，將目標(biāo)軸的機床坐標(biāo)系進行偏移。用以消除該部件因熱變形導(dǎo)致的軸向熱位移，一般用于非移動部件，如主軸、動力頭等發(fā)熱量較大且易產(chǎn)生結(jié)構(gòu)變形的部件上。
熱誤差斜率補償又叫與位置相關(guān)的熱誤差補償，在傳動部件（絲杠、齒輪齒條）上安裝溫度傳感器，測量出傳動部件極限溫度區(qū)間內(nèi)所有溫度點對應(yīng)的目標(biāo)點熱變形量，通過統(tǒng)計和計算合理安排溫度補償間隔，將計算出的熱誤差補償數(shù)據(jù)填入補償表中。系統(tǒng)通過檢測溫度傳感器的實時溫度，查詢補償表中對應(yīng)溫度的補償值，根據(jù)目標(biāo)軸的實際位置相對于熱膨脹零點的距離折算出補償量輸出到目標(biāo)軸上。用以消除傳動部件當(dāng)前所在位置相對于熱膨脹零點的熱伸長量。
數(shù)控機床的主要誤差來源有哪些？
數(shù)控機床產(chǎn)生誤差的來源主要有：幾何誤差/運動誤差、熱誤差、控制誤差、力誤差等，通過研究發(fā)現(xiàn)，所有的誤差來源中熱誤差占比最高，達到近40%。
 

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IC647STA001 Scheduler Time & Attendance Adapter

IC693MDL742RR 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-98 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.8

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AKD-P01206-NBEC-0000

PCA-6144V

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電機啟動器 3VU13403MJ00

150-C37NBD SMC-3 37A Smart Motor Controller

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2094-AC05-M01-S Kinetix 6000 Integrated Axis Module

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GFK-0265 Series 90-70 PLC CPU Instruction Set Reference Manual

IC200UEX214 28 point expansion. (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply (includes IC200CBL501)

IC647APC001 PA Production Client

IC647PDCH050 Ruggedized PDC Historian Base with 5000 Tags

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IC646MSP101 Logic Developer - State Professional w/Programming Cable

MTR-3T45-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-121F STXi b module 16 points, Positive Logic, 12V/ 24VDC (connector type)

SCXI-1122

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188-K3D040-N Miniature Circuit Breaker 4 A

194L-HC6G-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA40 MP-Series 40m Power and Brake Cable

2090-XXNPMF-10S90 MP-Series 90 m Length Cable

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GC647PRTKIT002 GlobalCare Complete - Proficy Portal Enterprise Edition Starter Kit 2 User Ver 3.0

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