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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類(lèi)型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫(xiě)調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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Support 6556-SABR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SAB

Support 9358-PLTMCLTS SUPT RENEWAL CONTRACT FOR 9358PLTMCLTENE

Support F1785-KA5SERA FIRMWARE UPGRADE FOR 1785-KA5 COMMUNICATION MODULE

RSI Software Products 9301-2SE2200ZHE RSVIEW32 WORKS 300 (CHINESE)

RSI Software Products 9701-VWSB000JPU3 RSV SE STATION 250 - UNLTD DISP UPGRADE (JAPANESE)

RSI Software Products 9399-EDS2UG RSWIRE SYSTEM USER'S MANUAL

Motion Control 2098-DSD-010-DN DRIVE, 5A/15A, ULTRA3000 W/DEVICENET

BC5002TBX0000 12" Bundled Inbligence Industrial Computer with WIN XP Perbance Series

IC300CBF010 FOX Fiber Cable Pair, 10.0M

IC752DVT160 VT100 firmware on DataPanel 160 allows DataPanel to be used as terminal includes graphic support

MTR-3S43-H-R-0-E-SRR Servo Motor with Seal

NI-9208

SBC8261

ADAM-3011-AE

ATX-6895

E21-01001A

PMAC 2-PCI DELTA TAU DSP563XX

1492-JD3FB 2.5 square mm Double Level Fuse Block

1492-W3-Y IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40756BB45

安全 CPU 模塊 6ES7 516-3FN01-0AB0 SIMATIC S7-1500F，CPU 1516F-3 PN/DP，中央處理單元，帶有：1.5 MB 工作存儲(chǔ)區(qū)，5MB 數(shù)據(jù)存儲(chǔ)區(qū)

156-B25AB2 25 A Contactor

1746-HSCE SLC High Speed Module

1786-RPFM ControlNet Fiber Ring Medium Repeater

193-T1AC10 7.2-10.0 A IEC Bibllic Overload Relay

20-FR09823 IGBT MODULE,SUB-ASSEMBLY, FR. 9 600V CL

2090-CSBM1DF-14AA09 Kinetix 9m Smartb Single Cable

20AC015A3AYNADC0 PowerFlex 70 AC Drive 20A

GA647TPD300 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 300 I/O Development and Runtime System

GP647IFPRSR00075 GCP iFIX Profsnl SCADA 75 I/O Srv

IC600CB507RR 8K Register Memory Module (for use in Model 600 or 6000)

IC647HSTCS250KM Historian Enterprise Corporate Server 250000 Points (M4 Key)

IC647TSSRV002 Proficy Troubleshooter 2 User Server License

IC693PWR330CA Conbal Coated Power Supply 120/240VAC 125VDC, added capacity.

IC756MDV010K-99 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.9

MicroLogix 1000/1761 System D1761-6.3 MICROLOGIX 1000 PROGRAMMABLE CONTROL.USER MANUAL

PLC-5/1771 System 1771-OFE1 ANALOG OUTPUT MODULE

Distributed I/O 1794-ADNK CONFORMALLY COATED, DEVICENET ADAPTER

Communications 9355-JBOXENE RSJUNCTIONBOX

Operator Interface D6190-6.5.3RU CONTROLVIEW MOUSE GRAFIX USER MNL (RUSSIAN)

Support 9358-BA60R SUPT REINSTATEMENT CONTRACT FOR 9358BA60ENE

Support 9392-KBCDRSENE KNOWLEDGEBASE CD-ROM SUBSCRIPTION

RSI Software Products 9324-RL01U3ENE UPGRADE: IN-SUPT: RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500U5 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 5000 TO 100K

RSI Software Products 9356-STD2350U1R UPGRADE: OUT-SUPT: RSSQL STD 150 TO STD 5000 TAG

Motion Control Y-1003-1-H04AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,BRK,1.2KG

5004S Obsolete - Message Center. 1 Line, 15MM, Green VFD. SLAVE Unit. NEMA 4

IC200CHS122 I/O INTERPOSING FUSE STYLE, 16 PT EXPANSION

IC694MDL753 OUTPUT MODULE 12/24 VDC 0.5AMP 32 POINT POSITIVE LOGIC

MSI-WEB-2-43 Web or Excel Reping Clients 2 Pack-43

cRIO-9030

AIMB-562

阿爾泰科技 PCI2310

Nupro-852LV

ACE-832AP

DMC1600

AVerMedia V1A3-E

1492-SPM2C500 MCB Supplementary Protector 50 A

軟啟動(dòng)器 3RW30362BB04

電機(jī)啟動(dòng)器 3VU16403LS00

150-F251NBR SMC Flex Smart Motor Controller

1732E-16CFGM12P5QCR ArmorBlock 16 Point Configurable QC

1771-P5EK 1771 Power Supply

193-EEDP E1 Plus 3.2-16 A IEC Overload Relay

199-MSMA48 Surge Suppressor