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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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IC646NSL010 CIMPLICITY SQL - 10 Client License

MTR-5T57-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-2318 STXi output module 8 points, Negative Logic, 24VDC/ 0.5A

SCXI-1194

PCI-6208V-GL

SEC-4600

A5E00011654-05

SYS76877VGGA-DC-GJ

SI525A

1492-RCDA4C63S Residual Current Device 63 A

總線模塊 6ES7195-7HA00-0XA0 PS 總線模塊

變送器 3RS11 42-1GD80

1497-K-CXSX-0-N Control Circuit Transber

1606-XLE240F-3 480VAC Input 48VDC Out 5A Power Supply

1763-L16DWD MicroLogix 1100 16 Point Controller

188-K3D250-N Miniature Circuit Breaker 25 A

194L-HE4A-827 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA40 MP-Series 40m Power and Brake Cable

2090-XXNPMF-14S60 Kinetix Drives 60m Standard Cable

BC647TRT700 CIMPLICITY HMI Server 700 I/O Runtime System with Proficy GlobalCare

GC647PSF000 Global Care for Proficy Process Systems 5000+ I/O with iFIX

IC200NAL110 10 point PLC, (6) 12VDC in, (4) Relay Out, (1) Analog Input (0-10VDC, 8 bit), 12VDC Power Supply

IC646PMESCH Proficy Change management Scheduler

IC647NAC002 CIMPLICITY Alarm Cast Advanced Version

IC687BEM731CA Single Slot GENIUS Bus Controller 1 Channel for Series 90-70 or RX7i. Conbal Coated.

IC697VAL348 Discontinued, future replacement is Embedded VME-6500. Contact GE IP Embedded for details.

IC800SSI420RD2 7.2 amp 480 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-BSN BACKUP SCANNER MODULE

Industrial Computers 6181P-15NS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

Application-specific products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Operator Interface 2711-K5A15L3 PV550 MONOCHROME KEY, CNET & RS232 PRINT

Support 6171-PCSES SUPT RENEWAL CONTRACT FOR 6171PCSE

Support 9393-RSTLX5KR SUPT REINSTATEMENT CONTRACT FOR 9393RSTLX5K, PLX5K

ControlNet Products 2711P-K10C15B1 PV PLUS 1000, KEYPAD, CNET, AC PS, STD MEM

RSI Software Products 9301-2SE2500U4 UPGRADE: IN-SUPT: RSVIEW32 WORKS 150 TO 100K

RSI Software Products 9358-BEPB60U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO60

Motion Control MPL-A4540F-MJ24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S20 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,20M

GABI31200C2P/SE QUICKPANEL 10.5" TFT W/SE GE LABEL

IC641SWC301 LM 90-30/20/Micro Software, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI104RS1 4.3A, 115/230V, S2K Servo Controller for MTR Series Motors

PROFICY-SW Proficy Software Billing Only

PXI-6251

EBP-10E5 51-46603-0B10

FSC-1713VNA (B)

AP-56HP-A

TEKNOR T936 IBAAB

PCA-6194VG

1492-MS5X9H11-20 Connection Products

1495-N71 3/4 in. Hub

行程開(kāi)關(guān) 3SE53120SG13

運(yùn)行版軟件 6AV2105-0PA14-0AA0 SIMATIC WinCC Runtime 專業(yè)版 102400 PowerTags ASIA V14

1585J-M4UBJM-10 RJ45 Ethernet Media

1756-OW16I ControlLogix 16 Pt Digital Relay Module

188-K1C160-N Miniature Circuit Breaker 16 A

194E-KA20 194E Load switch

2090-CFBM7DF-CEAA90 MP-Series 90m Servo Feedback Cable

2090-UXLF-HV350 Ultra Series 50A AC Line Filter

BC646SPD365 Solution Provider Batch Key

GC647IFCLNTSRO025 GCC iFIX iClientTS Read Only 50 PK Runtime Version

IC200ALG326 Analog Output, 13 Bit Current, 8 Channel

IC646MBPS99 Machine Edition Professional Development Suite with Unlimited Seat Site License

IC647IFPRDVUNLMTC iFIX Profsnl SCADA Unlimited Development (M1Component Part)

IC660SLA106 Red Safety Label Kit for IC660BBA106 Genius Blocks

IC697CGR935 Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, 1M fixed us er memory, Floating Pt.

IC800CBL023 Encoder cable for B2/3000 or B6/2000 motor. 14 meters

ControlLogix/1756 System 1756-M23 LOGIX5555 1.5MBYTE NONVOLATILE MEMORY

Industrial Computers 6182H-7KEH6D VVCE 700, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711P-T15C15B1 PV PLUS 1500, TOUCH, CNET, AC PS, STD MEM

Support 9352-WDN100S SUPT RENEWAL CONTRACT FOR 9352WDN100

Support 9324-RSECSENS SUPT RENEWAL CONTRACT FOR 9324RSECSEN

ControlNet Products 1786-BNC2TNC CONTROLNET BNC-TNC COAXIAL CONN - ISOL BULKHEAD

RSI Software Products 9301-2SE235DEU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9352-WABGW WINTELLIGENT LINX GATEWAY

RSI Software Products 9399-WVDUG WINTELLIGENT VIEW USER GUIDE

Motion Control 2090-DANBT-18S01 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 01M

BC646MVSU02 View Standard Edition with SAFE - Upgrade from View for QuickPanel View Standard Edition

IC300TRM008 Spring-clamp style I/O plug, 8-terminal

IC800APK080 80 Amp Alpha Series Amplifier Package

MTR-3T69-G-R-0-M-0 MTR series metric servo motor with resolver

PCI-8513/2

SBS P37076

FSC-1612VN

ACE-A140A

FI-CBXSB-000/6

PCI-1612BU

1492-LS2-BR IEC Sensor Blck 5.1x68x38.5mm Spr Clp

1494G-EF3N-420 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44436BC34

ET 200SP 6ES7134-6HB00-0CA1 AI 2xU/I 2/4 線制 高性能型，基座單元類型 A0、A1

1585D-M4HBDM-10 Micro D-Code, QD Style Ethernet Media

1756-A7K ControlLogix 7 Slot Chassis

1794-IJ2 Flex 2 Point Input Frequency Module

194E-CA16-P11 194E Load switch

2080-LC50-48QWB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA18 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB150 Proficy GlobalCare Complete for Logic PC Runtime 150 I/O

HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage b module for Serie s 90-30 with 16-bit resolution and weighing functions.

IC610MDL176RR 115/230Vac Isolated Output Module (4 points)

IC647HSTSS150KM-35 Historian v3.5 Standard Server 150000 Points (M4 Key)

IC660BBD110RR 115Vac Input Block, 16 Circuit, Ph B

IC695ACC600 RX3i Cold Junction Compensation Kit \ for Universal Analog Input IC695ALG600

IC756WDS000E-26 DV Development Suite, English, v2.6

CompactLogix System 1769-IQ32 1769 32 POINT 24VDC INPUT MODULE

PLC-5/1771 System 1770-XYV PLC-5 VME PROCESSOR BATTERY (1785VXXX)

Distributed I/O 1799-12SPCON 12-POSITION GOLD-PLATED I/O MATING CONNECTOR (2)

Operator Interface 2711P-K6M1A PV PLUS 600 GRAYSCALE, KEYPAD, SRIO, AC PS

Support 9323-WL5300S SUPT RENEWAL CONTRACT FOR 9323WL5300

Support 9358-PBBK10R SUPT REINSTATEMENT CONTRACT FOR 9358PBBK10ENE

Support F1775-MX FIRMWARE UPGRADE FOR 1775-MX PLC3 PROCESSOR MODULE

RSI Software Products 9324RSFBCU1 UPGRADE RSFIELDBUS CONFIG SW 64 TO 256 FB

RSI Software Products 9701-VWMR015AENE RSVIEW ME STATION RUNTIME 15 DISPLAY

RSI Software Products 9330-GC200UR UPGRADE: OUT-SUPT: RSGUARDIAN CORE 24 TO 128 NODE

Motion Control 2094-PRS5 POWER RAIL, SLIM, 230V OR 460V, 5 AXIS

A06B-6093-H101 Beta Series SVU-12 12 Amp Amplifier

IC200UEX210 28 point expansion. (16) 120VAC In, (12) 120VAC Out, 120/240VAC Power Supply. (Includes IC200CBL501)

IC752CKT014 DATAPANEL 150 STARTER KIT

MTR-3N31-H-R-0-N-SRR Servo Motor Nema34 with Seal

NI 9402

WAFER-LX-800-R12-BJWD

M-7017I

CPA200-4530G

SBC8155

PCA-6002