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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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193-EC4EE E3 Plus 18-90 A Current Relay

198-WT2 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF09 MP-Series 9m Power Cable

2094-BL75S Kinetix Line Interface Module

DEMOCD00014 Proficy Shop Floor SPC - DEMO CD

GFK-0777 Analog-100 Brushless Servo Amplifier Instruction Manual

IC210DAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with LCD/Keypad

IC647ASC010 PA SDK 10 Pak

IC647PPSOF3 Proficy Process Systems Operator Console with iFIX - 3 Pak

IC693CPU313 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) Battery included

IC754VGI06SKD View Interm 6In STN Keypad DC GEF Ovrlay

MSI-DASHBOARD-10 Dashboard Client 10 Pack

SLC/1746 System 1746-R16 REPLACEMENT COVER & LABEL FOR CTLG # 1747-ASB

Distributed I/O 1734-OX2 24V DC COIL N.O./N.C. DPST RELAY MODULE

Application-specific products 1803-EEM30 EEM,48 PULSES, 24V DC

Operator Interface 2711-ND3 PANELBUILDER32 SOFTWARE

Support 9302-CTKR SUPT REINSTATEMENT CONTRACT FOR 9302CTK

Support 9381-PP250KENS SUPPORT RENEWAL CONTRACT FOR 9381PP250KEN

DeviceNet Products 1791D-0V16PX 24 VDC COMPACTBLOCK I/O EXPANSION, 16 OUT SINK

RSI Software Products 9301-2SE3350FRU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9380-RSBCNS2 2-DAYS MISCELLANEOUS SERVICES FOR RSBATCH

Motion Control MPL-B880C-SJ22AA MOTOR,SERVO,110.0NM,1500RPM,SINGL,460V

Silver Series 1398-DDM-010 DRIVE,10A PEAK, ULTRA 200

HE660GGM100 RTU/Modbus slave device with (1) Genius + (1) RTU/Modbus port

IC646TPD150 Pro Server 150 I/O Point Development and Run Time System

QDA-UPD-001 QUICKDESIGNER ADV UPGRADE FROM 3.X

ST-3214 STXi analog b module 4 Channels, 4~20mA, 12-bit

20BC105A3ANNANC0 PowerFlex 700 AC Drive 20B

20F14NC302AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-B4P5F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive

140CPS21400 Quantum 電源, 24 VDC, 可累加, 8A

284D-FHD2P3Z-10-CR-3 DeviceNet Variable Frequency Drive

CJ1W-ID211 16點輸入單元，24VDC

1492-RIFM20F-F24A-2 Connection Products

WinCC 上位監(jiān)控軟件 6GK1704-1CW63-3AA0 通用以太網(wǎng)卡 S7 驅(qū)動

變送器 3RS17002AD00

1497A-A11-M6-3-N Control Power Transber

1606-XLP15E Power Supply XLP 15 W Power Supply

1764-RPLTB1 MicroLogix Replacement Part

188-K4B320 Miniature Circuit Breaker 32 A

194L-HE6G-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF90 90 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S90 Kinetix Drives 90m Standard Cable

CB4N-0WPM-0070-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 7 M

GC647SJM001 GCScheduler Project Module

IC200PNS001 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 10/100 Mbps copper interfaces. Requires Proficy Machine Edition 7.0

IC646TBLCLT010 Proficy Troubleshooter for Inbligent Historian Standard, Enterprise and Corporate Clients Access 10 Users

IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver

IC690CDR002 InfoLink CD-ROM Documentation, single-user license

IC698CHS009 RX7i 9 Slot Rear Mount Rack

IC800VMA102 1 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KH VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT10ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 10 UNITS

Operator Interface 2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100

Support 9500-CPAKSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKSEN

ControlNet Products 9904-HYBS CONTROLNET SINGLE CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503KOE RSVIEW32 WORKS 100K WITH RSLINX (KOREAN)