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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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CBL-T7-MB-30 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 30 Ft.

IC641PCC030 Demonstration CD-ROM, 10-pack

IC800SSD107S1 7.2 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-BRS01 Proficy PAT - Driver For Brimrose Near-Ir Spectrometers

20B-VECTB-D0 PowerFlex 700 Vector Control Cassette

20DD5P0A3EYNAEBSE PowerFlex 700S AC Drive 5 A at 3 Hp 20D

20YD460N0ANNANA0 PowerFlex 700 AFE Active Front End

2711P-B7C4A9 PanelView Plus Terminal

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CPM1-CIF11 外設(shè)口 RS422 適配器

1492-MR8X12V1-50 Connection Products

1495-N35 Electrical Interlock

行程開關(guān) 3SE53120SD12

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1585J-M4TBJM-50 RJ45 Ethernet Media

1756-OF8H ControlLogix 8 Pt A/O I or V HART Module

188-K1C040-N Miniature Circuit Breaker 4 A

194E-HE13G-175 Load Switches Breter

2090-CFBM7DF-CEAA05 MP-Series 5m Servo Feedback Cable

2090-UXLF-106 Ultra Series 6A AC Line Filter

BC646PCN120 OP Operator Console Runtime S/W 300 I/O w/GC

GC647DMS025 GC DataMart 25 PA Connections

IC200ALG264CA Conbal Coated Analog b 15 bit current 15 channel

IC646IFCLNTCRO025M iFIX iClient Read Only 25 PK Keyless (M4 Part)

IC647IFPRDV00075M iFIX Profsnl SCADA 75 I/O Development (M4 Part)

IC660MPH509 Hand-Held Monitor Standalone Connector Kit (Qty 3)

IC697BEM761 Series 90-70 I/O Interface (Used with Series Six Plus PLC)

IC800BIHV020 BSVM1-20HVi Beta HVi 20 amp amplifier kit

ControlLogix/1756 System 1756-L55M24 LOGIX5555 PROCESSOR WITH 3.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15D VVCE 700, KEY/TOUCH, STD MEM, CNET, DC