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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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Motion Control TL-A110P-BJ32AA MOTOR, SERVO, 0.1NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A735710-001 Emergency Handling - PLC

IC200CBL120 CABLE I/O NON-SHIELDED 2 CONNECTORS 2.0M

IC694ALG442 ANALOG COMBINATION MODULE CURRENT VOLTAGE 4 INPUT 2 OUTPUT

MSI-SOL-PROVIDER MSI-SOL-PROVIDER

VSPC32-IMP50 VisualSPC Importer, 50 license pack.

20BD034A0AYYANA0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GC2P1JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B033N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive

140CRA21110 Quantum DIO站適配器和電源,115/230VAC,獨立,3A

290D-FAP-G1-3 Direct Online Starter

熱電偶/PT100輸入，繼電器輸出，3個報警

1492-SPM2B250 MCB Supplementary Protector 25 A

軟啟動器 3RW30162BB04

電機啟動器 3VU16401MQ00

150-F108NBRB SMC Flex Smart Motor Controller

1732D-16CFG1212W Armor WeldBlock 16 Point Block

1771-NT2 1771 Analog Module

193-EC5PB E3 Plus 0.4-2 A Overload Relay

198E-DF14168 Ip66/Nema 4/4X/12 Metal Hinged Enclosure

2090-CPWM6DF-16AA03 TL-Series 3m Standard Power Cable

2094-EN02D-M01-S1 Kinetix 6200/6500 Control Module

DNR240PS24-I FIELD PSU 24VDC 10A

GFK-0870 Host Communications Toolkit for C/C++ Applications User's Manual

IC210EMS001 Modbus RTU slave communications expansion module, 24V DC power source

IC647AUR025 PA Universal Reporting Client 25 pak

IC647PRTEE025C Proficy Portal Enterprise Edition Client Pack 25 Users (M1 Key)

IC693CPU350 CPU 350 Module (32K Bytes user memory, 4K I/O, 8 Racks), no built-in S erial Ports .22msec/K, The battery for the CPU is now included in the CPU backplane box.

IC754VSB06MTD View Basic 6 inch Mono Touch DC

MSI-DEMO-43 Proficy Plant Apps Demo Software-43

SLC/1746 System 1746-RL52 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OG16

Distributed I/O 1734-FPD FIELD POTENTIAL DISTRIBUTOR

Application-specific products 9307-EM10K3PXENE RSENERYMETRIX 3RD PARTY OPC (65 - 10K METERS)

Operator Interface 2711-NC14 10METER RS232 OPERATING/PROGRAMMING CABLE

Support 9302-HCOR SUPT REINSTATEMENT CONTRACT FOR 9302HCO

Support 9510-PB2500ENR SUPT REINSTATEMENT CONTRACT FOR 9510PB2500EN

DeviceNet Products 1761-NET-DNI DEVICENET INTERFACE (DNI)

RSI Software Products 9301-2SE3350PTE RSVIEW32 RUNTIME 5K (PORTUGUESE)

RSI Software Products 9307-EMRPTENE RSENERGY METRIX REPORTPLUS

Motion Control MPL-B980D-MJ22AA MOTOR,SERVO,162.7NM,2000RPM,MULTI,460V

Silver Series 1398-HMI-001 TOUCHPAD INTERFACE MODULE, ULTRA

HE693ADC816 8 channel, +/- 10VDC HS, 16-bit resolution

IC647CBL704 Cable, Workstation Intf. to Series 90 CPU, Serial, 10 feet (3m)

QPH2D100L2P/B QUICKPANEL 6" MONO LCD HAND HELD BLANK

ST-3802 STXi analog b module 2 Channels, Thermocouple

20BC140A3ANNAEC0 PowerFlex 700 AC Drive 20B

20F1AGC104JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-D4P0N104 PowerFlex 4- 1.5 kW (2 HP) AC Drive

140DAI34000C Quantum 開關(guān)量 AC 輸入, 16點, 24 VAC, 隔離, CC

284D-FVD1P4B-10-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

CJ1W-DA041 4點模擬量輸出單元（1-5V,0-5V,0-10V,-10-10V,4-20MA）分辨率：1/4000

1492-RTB16P 16-Pole Push-In Style Rtb

WinCC 上位監(jiān)控軟件 6GK1901-0DA20-0AA0 BFOC 連接器套件，（20 件）

變送器 3RS17032DD00

1497A-A4-M6-1-N Control Power Transber

1606-XLP72E Power Supply XLP 72 W Power Supply

1768-L43 CompactLogix L43 2MB Memory Controller

188-K4C250 Miniature Circuit Breaker 25 A

194R-60-C3 194R60 A Line or Load Terminal Shield

2090-CPBM7DF-10AA90 90 m Length SpeedTec Standard Cable

2090-XXNPMP-14S01 MP-Series 1 m Length Power Cable

CBL-13-ED-30 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 30 feet

GC647TDV000 Proficy GlobalCare Complete for Proficy GlobalCare Complete for CIMPLICITY HMI Server No Limit Development and Runtime System

IC200PWR102CA Conbal Coated POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

IC646TBLSS15K Proficy Troubleshooter for Inbligent Historian for Hist 15000 Points

IC647NGT000 CIMPLICITY HMI OMRON TCP/IP Communications Driver

IC693ACC300LT Input Simulator Module (LT)

IC698ETM001 RX7i Standalone Ethernet Module 10/100

IC800VMCB1050 Motor power and brake power cable for 1 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IO8 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-7P2KHDC VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-PA0PMCDC CLUTCH/BRAKE PACKAGE-CONTROLNET

Operator Interface 2711-T5A15L1 PV550 MONO TOUCH, CNET & RS232 PRINT

Support 9301-2SE2200R SUPT REINSTATEMENT CONTRACT FOR 93012SE2200

Support 1760-PICOSOFTR SUPT REINSTATEMENT CONTRACT FOR 1760PICOSOFT

DeviceNet Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE250FRU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-BIZUC0PENE RSBIZWARE UNLIM RUNTIME CLIENT - NO SQL SERVER

Motion Control MPL-B310P-RJ22AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V,3.5KG

Motion Control 2090-XXNPY-16S01 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,1M

GC646TDV935 Proficy GlobalCare Complete for Server 35,000 I/O Develop/Runtime System""

IC641SWP310 Chinese Version of LogicmasterTM 90-30 Release 4.51

IMC-313E-X-D IMC-D Series Servo Motor Controller, Enhanced, 3 Amp

PSPC-DC100/E-220 Prof Shop Floor SPC DC 100 Usr eSig 220v

20BC011A0AYNAEC1 PowerFlex 700 AC Drive 20B

20DM170N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H040-D-T K5500 FR1,2 DC bus connector

2711P-RAAT10 PanelView Plus 7 Series Accessory

280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable

CP1W-CN811 CPM1A擴展單元用IO連接電纜，80CM

1492-MS8X12V1-END Connection Products

模擬量輸入/輸出模塊SM 6ES7 331-7PF01-0AB0 AI/8 電阻，熱電阻，光電隔離，40pin 前連接器

行程開關(guān) 3SE53220SE21

運行版軟件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 專業(yè)版 2048 PowerTags V14